Daniel Hernly
Newburgh, IN 47630
Home: 812-***-****
Cell: 260-***-****
Email: abm8kd@r.postjobfree.com
EDUCATION
B.S. in Manufacturing Engineering Technology, May 2002
Ball State University, Muncie, IN
Internal ISO Auditor Training, February 2006
Pyrotek, Evansville, IN
Lean Training, November 2006
Pyrotek, Columbia City, IN
OSHA Training, September, 2008
J. J. Keller and Associates Inc., Evansville, IN
Six Sigma Black Belt Training, July 2004
Dometic Corporation, Elkhart, IN
Root Cause Analysis Training, September 2007
ASQ, St. Louis, MO
EXPERIENCE
Pyrotek Inc., August 2005 - Present
Evansville Plant Quality Engineer, Evansville, IN, July 2008 - Present
. Responsible for working with production to create standardized
work and inspection instructions.
. Responsible for performing root cause analysis on all customer
and supplier issues.
. Use Excel to track the number of customer issues, on time
shipments, and internal and external dppm for plant metrics.
. Reduced the number of customer complaints by 70%.
. Responsible for leading and training 10 production employees to
insure quality standards are being achieved.
Evansville Plant Lean Facilitator, Evansville, IN, February 2008 -
Present
. Use lean concepts to reduce quality issues and increase
production.
. Used 5s to create a die rack that eliminated quality issues with
press.
. Worked with Plant Manager to purchase a grommet press that
reduced labor time by 50% to install grommets.
. Repositioned production layout to remove areas of wasted space
and allow for new equipment.
. Perform monthly training on lean concepts.
Evansville Plant Safety Engineer, Evansville Plant, Evansville, IN,
July 2008 - Present
. Responsible for doing Hazard Assessments on all equipment and
processes.
. Responsible for the safety of 21 employees.
. Responsible for maintaining plant OSHA 300 and 300A Logs.
. Responsible for maintaining training metrics to complete all
required OSHA safety training that resulted in only 1 lost time
accident in 2009.
. Zero OSHA recorded violations or visits.
Company Wide ISO 9001 Auditor, February 2006 - Present
. Completed 6 Internal Audits, corrections made after findings
allowed for Pyrotek to pass external audits and maintain ISO
9001 certification.
Stainless Steel Division Quality Engineer, Evansville, IN, April 2007
- July 2008
. Developed and implemented quality assurance program that
resulted in zero quality issues with customers in 2007 and 2008.
. Responsible for working with 4 production employees to insure
quality standards were being achieved.
. Led the process for obtaining ISO 9001 certification.
. Used Microsoft Word and Excel to create work instructions and
data recording documents.
. Implemented and performed incoming material inspection and
testing.
. Create and maintain production drawings using AutoCAD.
Stainless Steel Division Safety Engineer, Evansville, IN, April 2007 -
July 2008
. Responsible for the safety of 6 employees.
. Created and maintained training metrics to meet all required
OSHA safety training that resulted in zero lost time accidents
in 2007 and 2008
. Maintained OSHA regulations.
Columbia City Plant Manufacturing Engineer, Columbia City, IN, August
2005 - April 2007
. Completed production drawings using AutoCAD.
. Performed engineering change requests.
Columbia City Plant Quality Engineer, Columbia City, IN, August 2005 -
April 2007
. Responsible for performing root cause analysis on all customer
and supplier issues.
. Use Excel to track the number of customer issues, on time
shipments, and internal and external dppm for plant metrics.
. Responsible for working with 20 production employees to insure
quality standards were being achieved.
. Reduced the number of customer complaints by 30%.
Columbia City Plant Safety Engineer, Columbia City, IN, August 2005 -
April 2007
. Responsible for the safety of 35 employees.
. Trained employees per OSHA requirements.
. Maintained OSHA regulations.
. Zero OSHA recorded violations or visits.
Ohio Township Volunteer Firefighter, Newburgh, IN May 2007 - Present
. Respond to emergency calls
. Certified First Responder
. Completed Firefighter Basic and Mandatory Training
. Certified to drive emergency vehicles.
Safety Officer, August 2009 - Present
. Responsible for evaluating all operations on fire and medical
scenes to make sure they apply to OSHA safety standards.
Dometic Corporation, Elkhart, IN, November 2002 - July 2005
Technical Service Representative, November 2002 - July 2005
. Talked with OEM, RV Dealers and Retail Customers.
. Answered technical questions and provided warranty parts for RV
fridges, A/C units and awnings.
. Completed e-mails and faxes on warranty and technical questions.
Six Sigma Green Belt, January 2004 - July 2005
. Completed a 6-month Six Sigma Black Belt training program.
. Performed as team leader for Six Sigma projects.
. Completed first project on the Reduction of Call Response Time
in the Technical Service Department. Saved Dometic over
$20,000.
. Before leaving was in the process of completing two projects on
the Reduction of Damaged
Fridges in the Elkhart and California Warehouses and The
Reduction of Warranty Costs on
Slide Topper Fabric. Projects were estimated at savings
of over $150,000.
Maxon Corporation, Muncie, IN, October 2000 - July 2002
Intern, Design Department
. Worked with engineers in the design of new parts and changes to
improve existing parts.
. Converted parts from the old 2D scale to the 3D scale with the
use of Solid Edge.
SKILLS
Computer Experience
. Minitab
. AutoCAD, Solid Edge
. Lotus Notes
. Visual, AS400, Acrobat
. Microsoft Word, Excel, PowerPoint, Internet