Executive General Manager: President ? Plant Manager ? COO ? VP OPS
+++ Delivers quick assessment of technical and business challenges based on
a solid educational background and vast business experience +++ Deploys
LEAN expertise gained during 18+ years with progressive responsibility in
world class manufacturing operations, producing various automotive
components and capital equipment +++ Develops and implements aggressive
strategic action plans for cost reduction, continuous efficiency
improvement and operational excellence +++ Achieves results through
consequent metric-driven goal management +++ Grows market share and
profitability based on proven ability to develop reliable customer
relationships or business partnerships in both, the U.S. and Europe +++
Quickly integrates into and effectively collaborates in complex business
environments with matrix organizations, facilitating international exchange
+++ Applies excellent people skills when leading and forming cohesive teams
that perform with lean resources +++ Bilingual - English/German +++ MS /
Mechanical Engineering +++ U.S. permanent resident card (Green Card)
Industry Electronic PCB's Heat exchangers Injection molding
Exposure Instrument clusters Automated high Printing equipment
Ultrasonic sensors volume manufacturing Low volume-high mix
HVAC modules assembly operations
3-shift operations
Areas of Operations and Global sourcing LEAN methods
Expertise multiple plant Portfolio Performance metrics
management optimization & Goal management
Project management Cost reduction Leadership &
Product development Company mentoring
Customer field restructuring & All-level
service Facilities communication
relocation
Core Organization Technical competence Personable &
Talents / Analytical authentic
Traits Structured Creativity Inter-cultural
Strategic thinking Desire to improve competence
Reliability & and solve problems Hands-on approach
Integrity Business acumen Get-it-done attitude
Professional History:
President technotrans america Inc. July 2006 -
March 2010
Directed Sales, Service, Engineering, Operations, Finance, and Human
Resources activities with full P&L responsibility for $35MM stand-alone
subsidiary of technotrans AG, headquartered in Germany, with 700 employees
worldwide, that develops, sells, markets and produces peripheral equipment
to the printing industry.
. Drove the consolidation of 2 operations/facilities and completed the
relocation within 6 months with no disruption to the business
resulting in a $1MM cost reduction
. Transformed company culture from a fire fighting mentality to
performance driven management and accountability through the
introduction of KPI-based metrics, employee performance reviews and
the establishment of strategic business objectives
. Outlined and implemented strategic plan to develop more reliable
products, installation processes and services to continuously increase
customer satisfaction, reduce failure rates and warranty cost
. Quickly appraised product offerings and increased profitability by
negotiating pricing with major customers that led to significant price
increases (+6.5%) while improving customer satisfaction and loyalty
. Conducted lean workshops and initiated programs for process and
productivity improvement resulting in inventory reductions (-20%),
lead time reductions (-50%) and productivity increase (+20%)
. Fostered communications with central functions at corporate
headquarters via reorganization, the establishment of proper
information channels and encouragement by example
. Aligned the branding at trade shows as well as the marketing
activities with the corporate identity to a visible and coherent
market presence in North America
General Manager Behr America Inc.
Fort-Worth, TX + Troy, MI / USA July 2002 -
June 2006
Led Engineering, Operations, Purchasing, Logistics, Quality and Human
Resources activities for the $75MM subsidiary Behr Climate Systems, Inc.
with 115 employees that develops and produces truck HVAC modules. Took
temporary responsibility for 2 additional major projects and business units
within the automotive division.
. Outlined business plan and managed project from site selection to
completion of building construction for a 250,000 sqft. plant in
Mexico for the production of automotive radiators and heat exchangers
. Presented strategy, achieved consensus, developed expos and executed
project management for the divestment of a business unit producing
fuel vapor Canisters, with $70MM revenue and 120 employees
. Successfully converted a subsidiary that formerly operated as an
independent business unit with 160 employees and $60MM revenue into a
lean and highly profitable plant for truck HVAC modules with 115
employees and $75MM revenue executing the corporate centralization
strategy
. Maintained key personnel and reduced voluntary employee turnover rate
to < 10% despite the downsizing measures utilizing transparent
communication and teambuilding workshops
. Implemented MbO principles leading to increased transparency,
accountability and target orientation
. Realized $3MM annual cost reduction by implementing continuous
improvement initiatives that left no stone unturned with very close
follow-up intervals
. Applied 5-Why-technique to significantly improve customer satisfaction
with product quality level < 50 PPM while maintaining 100% on time
delivery and reducing cost
Manager Engineering Behr GmbH & Co. KG
Stuttgart / Germany November 1997
- June 2002
Headed Engineering department with 22 engineers responsible for commercial
vehicle HVAC modules within a company with worldwide 15,000 employees that
develops and produces HVAC modules and engine cooling heat exchangers for
the automotive industry.
. Significantly improved relationships and feedback from customers in
Germany, Sweden, USA, Netherlands, Italy and Brazil through close
interaction and reliability
. Acquired and successfully launched series production of 6 commercial
vehicle HVAC modules with innovative design and improved functionality
at lower cost (-20%)
. Coordinated and standardized Engineering and Purchasing activities in
Germany, USA, Spain and Brazil through the selection of preferred sub-
components and their definition in a catalogue
. Restructured and refined new product and process development,
coordinated supporting development groups and cooperated with
production plants for serial support
Manager Operations Robert Bosch Group
Stuttgart-Leonberg / Germany
November 1995 - October 1997
Directed "Mini-Factory" with 80 employees producing electronic park
distance controls with cutting edge ultrasonic sensors for the automotive
industry. Direct reports included Process Development Engineer,
Maintenance Manager, Quality Manager and Production Supervisor.
. Quadrupled production output and reduced tact times to < 5 sec.
utilizing root cause analysis and design of experiments methods
leading to both, product and process optimization
. Mediated and improved post-acquisition relationships on all levels to
facilitate necessary interaction between Production and Product
Engineering for the joint development of the next product generation
. Balanced operational necessities of high volume series production with
ongoing process/product development activities through careful
supervision and strategic planning
Project Manager / MotoMeter AG
Operations Engineer Stuttgart-Leonberg / Germany
January 1992 - October 1995
Career start at company with 1000 employees producing electronic instrument
clusters for the automotive industry that later on was acquired by Robert
Bosch Group. Responsible for production process development and the
management of simultaneous engineering projects for new product
developments. Temporary assignments as Assistant of the Board of
Management.
. Launched 2 innovative instrument cluster projects for Volkswagen on
time, with start-up failure rates < 100 PPM and cost below target
through aggressive planning, stringent and structured follow-up as
well as positive communication even in difficult situations
. Planned processes and designed semi-automated assembly lines for high
(3000/day) and low (50/day) production volumes that significantly
improved material flow, productivity, manufacturing cost and quality
utilizing CAD software
. Introduced and implemented Design and Process FMEAs as part of the
Quality Management System improvement initiative
. Coordinated several cost analysis studies leading to more
standardization and a 15% cost reduction
Education:
University of Stuttgart October
1986 - December 1991
Master Degree in Mechanical Engineering (Diplom-Ingenieur)
German Air Rescue June 1985 -
September 1986
Civil Service in technical support for medical equipment
Mahle GmbH June 1984 -
February 1985
Industry internship including machining, forming, molding and designing
Fraunhofer Institute December 1988
- April 1990
for Production Technology and Automation (IPA)
Technical assistant work on process optimization studies with consulting
projects.
Professional Development:
Improving Operational Performance February 2008
Value Stream Mapping March 2006
Sparking Innovation and Creativity August
2005
Profit Building Strategies May 2005
7 Habits of Highly Effective People August
2003
Assertiveness Skills for Managers and Supervisors August
2003
Fundamentals of Finance for the Technical Executive
July 2003
Speech at VDA Technical Conference - IAA 2000 Commercial Vehicles
July 2000
Skills:
Languages German native speaker Computer Proficient at all
English fluent Microsoft Office
elementary applications and
French Internet
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