WM. GREGG MYNHIER
Spokane, WA *****
Phone: 509-***-****
e-mail: abm62s@r.postjobfree.com
Improving operations to enhance profitability
GENERAL MANAGER
Nott-Atwater Company, a division of LTI Flexible Products, Spokane, WA
October 2007 - Present
Nott-Atwater is a 104-year old manufacturer of flexible products. The
company provides parts and services to a wide range of customers including
automotive and specialty manufacturers through discrete orders and just-in-
time partnerships. Other services include packaging, kitting, assembly,
and prototyping. I joined the company following its acquisition and was
challenged to lead improvements in efficiency, operations, safety, quality,
and customer service.
Improvements in those areas resulted in 2008 profits increasing by 33% on a
sales increase of six percent. Other specific improvements include
reducing direct labor from 14% of sales to 10% of sales, improved on-time
shipping percentage from less than 50% to exceeding 95%, and reducing total
expenses by 17%.
Particular improvements have been made in the quoting of new work and the
management of raw material. Quoting now uses standard forms, has improved
peer review, and uses standard methods, resulting in consistent and
profitable quotes. The company's warehouse held raw material for parts
made during the past many years, without regard for sales quantity. We
developed a stocking program to maintain 200 raw material line items,
supporting the top 80% of sales, and to eliminate stocks of the other 1,100
line items. We simultaneously have developed supplier relationships to
reduce bulk raw material costs and ensure ready availability of non-stocked
items.
Other improvements include:
. Developing and implementing a new safety program emphasizing employee
participation
. Implementing a standards based quality system, working toward TS-16949
(Automotive Quality System) certification
. Beginning implementation of a lean manufacturing program, focusing
initially on 5S
. Upgrading the preventive maintenance program
. Reducing cost by implementing a policy of shipping +/- 10% and
discarding material remnants
. Reinvigorating a lapsed process improvement program
NORTHWEST REGIONAL OPERATIONS MANAGER
Metal Sales Manufacturing Corporation, Seattle and Spokane, WA June
2006- August 2007
Recruited to join the Seattle Branch of North America's largest privately
held roofing and wall panel roll-forming company. Success in improving
Seattle operations resulted in my promotion to a newly created Northwest
Regional Operations Manager position where I managed both the Seattle
facility and the Spokane facility. The two plants have a combined
territory exceeding 500,000 square miles and combined revenues exceeding
28M per year. I was the only Operations Manager in a company with nineteen
facilities to have profit and loss responsibility for two facilities
Poor operations and customer service in Seattle resulted in a $365,000 loss
(on sales of $8M) in the twelve months before my arrival. I implemented 5S
and a new safety program. These, along with improving operator training
and implementing new setup procedures, reduced scrap by 70%, from 2.5% of
production to less than 0.75%.
Eliminated over $80,000 of trim inventory. After evaluating the available
trim manufacturing capacity I found that inventory could be eliminated and
customer lead times and delivery dates would still be met. We implemented
cellular manufacturing and order responsiveness improved; including cutting
turnaround on intra-company stock orders from weeks to days.
Customer responsiveness was a key competitive issue in the Seattle market.
Initially all production was accomplished to a set schedule, to reduce the
number of changeovers each week. Additionally, deliveries were
accomplished by a set truck-route schedule. These two inflexible policies
caused some customer orders to be unnecessarily delayed for a week or more.
A flexible production schedule was implemented and a flexible truck route
schedule was also put in place. These changes enabled the facility to
provide 48-hour service and to offer 24-hour service when requested. On-
time deliveries improved to exceed 98%.
During the twelve months after my arrival, though Seattle sales dropped by
9% (to $7.3M), losses were cut by 66%, from $365,000 to $125,000.
Other improvements include:
. Reduced changeover times by 30% by improving training and operator
proficiency
. Eliminated $100,000 in inventory by shifting it to consignment
. Eliminated seasonal employees by improving operator efficiency
. Improved production flow through facility layout improvements
OPERATIONS MANAGER
Technology Development and Fabrication Center, Parsons Corporation, Pasco,
WA June 2004 to June 2006
Recruited to bring operations and financial stability to a world-class
research, design, and fabrication facility where the last project before my
arrival had an almost 100% cost overrun.
Managing budget, schedule, and support for a $100M per year facility.
Projects include design and development of unique chemical process
equipment, radiological remediation equipment and other automated process
applications. Maintained and improved facility capability while supporting
successful completion of multiple projects each year.
. Instituted a Project Controls department to provide in-house
estimating, scheduling, and cost tracking services
. Upgraded the Safety Department and implemented a program resulting in
attaining OSHA Voluntary Protection Plan - Star (VPP-Star) status
. Improved the Quality Assurance Department to provide ISO-9000:2000 and
NQA-1 services, attained certification for ASME Division I and
Division II U, PP, and R stamps
. Coordinated and approved business development efforts and preparation
of bids and proposals (approximately 240 proposals per year)
. Facilitated doubling of physical plant size with the addition of
machining capability with over 50 machine tools, and the addition of a
second labor union
. Managed Financial Services, Procurement, Contracting, and Warehousing
services until expansion enabled the hiring of a Business Services
Manager
SITE MANAGER
Science Applications International Corporation, Branch Office in Pine
Bluff, AR 1998 to 2004
Site Manager providing integration support for the Non-Stockpile Chemical
Disposal Program Field Office. Coordinated Safety, Project Controls,
Environmental Permitting, Public Outreach, Engineering support, and Project
Management support for projects with budgets totaling $268M. Projects
included, ton container disposal, recovered chemical weapons assessment,
disposal of binary weapons precursor chemicals, disposal of recovered
chemical weapons, and demolition of former chemical weapons production
facilities.
. Facilitated design and construction of two facilities for chemical
demilitarization, one able to contain potential emissions, the other
supporting a one-of-a-kind self-contained walk-in stainless steel
system for assessment of chemical weapons
. Coordinated preparation of Environmental Assessments and related
documents all projects
. Coordinated support for demolition of former production facilities,
over 20 buildings and supporting infrastructure returned to green
field status
. Prepared or reviewed all safety plans and operating procedures for
work with chemical agent
. Supervised preparation and maintenance of schedule and cost
information for all projects
. Prepared briefing material for presentation to the public and for
presentation to and by senior government officials
MANAGER, ENGINEERING AND QUALITY ASSURANCE
Wheeling Machine Products, Inc., Pine Bluff, AR 1997 to 1998
Department Head for an ISO-9000 certified manufacturing firm. Using CNC
lathes and custom production equipment the company provided a full range of
types and sizes of pipe couplings to the oil industry (OCTB). Managed
inspection division and the calibration laboratory, and developed and
approved solutions to quality related issues. Supervised engineers and
development of engineering solutions and programming for CNC production
equipment. Managed environmental compliance.
. Upgraded quality program reducing defect rate from one percent to less
than one in ten thousand
. Implemented ASNT-TC-1A compliant non-destructive testing program
. Implemented strategic planning for the company, providing improved
business processes
. Responsible for evaluation of company performance and new business
opportunities
. Member of American Petroleum Institute technical committees on pipe
couplings and threads
US NAVY
QUALITY MANAGER-- US Department of Energy, Puget Sound Naval Shipyard,
Bremerton, WA 1992 to 1997
United States Navy Limited Duty Officer, working for the United States
Department of Energy, Division of Naval Reactors. Worked directly with
senior Navy and civilian managers to ensure nuclear maintenance on warships
was completed correctly, safely, and within budget and schedule
constraints. Supervised all quality assurance groups, nuclear and
conventional, in the Shipyard including welding, quality auditing,
nondestructive testing, engineering quality assurance, procedure
preparation, and process improvement.
PROJECT MANAGER --US Department of Energy, Portsmouth, Naval Shipyard,
Kittery, ME 1988 to 1992
United States Navy Limited Duty Officer, working for the United States
Department of Energy, Division of Naval Reactors. Project Manager for
three $100M new concept submarine overhauls and for the unique nuclear
refueling overhaul of research vessel Submarine NR-1. Supervised all
aspects of nuclear propulsion plant overhaul, from initial planning through
final critical testing. All projects were completed on time and within
budget.
ENLISTED NUCLEAR PROPULSION PLANT OPERATOR 1975 to 1988
Aboard USS Simon Bolivar (SSBN 641), USS Florida (SSBN 728), and at Nuclear
Power Training Unit, Windsor, CT. Navy Chief Electronics Technician,
Supervisory Propulsion Plant Operator, Nuclear Prototype Instructor,
Qualified as Engineering Officer of the Watch and Engineering Watch
Supervisor. Stood watches as Engineering Officer of the Watch and
Engineering Duty Officer at nuclear prototype during refueling overhaul.
Leading Crew Chief for a shift crew at nuclear prototype during refueling
overhaul. Reactor Control Division Leading Chief Petty Officer and
Engineering Department Training Officer aboard Florida.
EDUCATION:
Master of Business Administration, City University, Seattle - 2001
Bachelor of Science, Business Administration, City University, Seattle -
1995