ALEXANDER BROWN
*** ********* ***** - **********, ** 19808
302-***-**** (C) 302-***-**** (H)
abm5hi@r.postjobfree.com
CERAMIC ENGINEER
Unique combination of technical and business and market experience.
Articulate and persuasive in explaining the benefits of advanced materials
technologies and how they add value, differentiate offerings and increase
customer retention. Highly motivated, enthusiastic and profit-oriented.
Contribute to economic growth through commercialization of R&D-generated
technologies and processes. Plan, organize and control product and program
activity from conceptual stages through entire product lifecycle. Identify
and capture new opportunities. Develop and maintain customer business
relationships with government and commercial markets. US Citizen.
. Took company from zero market share to 100% by negotiating SBIR
contracts with National Science Foundation (NSF), ensuring regulatory
compliance with Federal government and developing patents for new form
of matter.
. Identified and captured value added opportunities worth more than
$150M, including scanner heads for avionics and commercial printing
applications worth $10M, automotive engine-bed inserts for stiffness
worth $40M, aerospace gear oil pump components for aircraft worth $1M
and piston inserts for the European light-vehicle diesel market, valued
at $100M.
. Formed strategic alliance with German vendor to outsource ceramic work
that saved $10M in capital equipment costs.
. Obtained broad intellectual property protection for cutting-edge
technology by securing U.S. and international patents for the
manufacturing process and the resulting new form of matter.
PROFESSIONAL EXPERIENCE
FLUIDINOVA S.A., Porto, Portugal, 2008-Present
Director of Global Business Development
University spin-off developing novel static mixing technology for
production of nanocrystalline hydroxyapatite. Markets include orthopedics,
dental implants and protein chromatography. Developed market strategies,
including direct marketing and licensing, to capture maximum profit from
the different markets. Cultivated personal relationships with customers to
ensure long-term business success. Reports to CEO.
CHESAPEAKE COMPOSITES CORPORATION, New Castle, DE, 1992-Present
Consultant - Sold business in 1/2007 and stayed on as consultant.
Founder and President
Directed start-up that develops bulk metal composite nanotechnology for
structural applications from initial concept and early-stage R&D through
manufacturing scale-up in Germany. Reviewed and estimated costs of new
products and enhanced products' ROI. Prepared forecasts, business plans and
market strategies. Performed commercial analysis of existing operations.
Researched markets, products and processes. Provided government account and
reports to NSF and U.S. Department of Energy (DOE). Reported to CEO and
Board of Directors. Held full profit and loss responsibility with 4 direct
and 4 indirect reports.
. Developed and maintained business relationships within commercial and
government markets, leveraging relationships to keep on top of upcoming
programs and acquisitions.
. Won 50% of bids and proposals worth $50K to $750K for multiple
competitive contracts from NSF and DOE.
. Ensured product quality and introduced future generations of existing
products worth more than $100M in projected revenues.
. Borrowed $25,000 from Delaware Innovation Fund and paid it back $51,000
in 15 months, 83% annual ROI.
LANXIDE CORPORATION, Newark, DE, 1989-1992
Project Manager
Defined product needs for start-up by surveying competitors and identifying
each competitor's niche. Developed metal-matrix composites for automotive
applications. Prepared technical presentations for meetings with
prospective strategic partners. Supervised team developing stronger
composites and economical processes. Managed 2 direct reports.
. Increased yield of thick cross section components 25% by implementing
procedures to identify and prevent defects during composite material
fabrication.
ALLIED SIGNAL INC., Morristown, NJ, 1983-1988
Program Manager, 1986-1988
Project Manager, 1983-1986
Directed Mechanical Behavior Laboratory at Corporate Materials R&D Center.
Managed scale-up of manufacturing of optic crystals using refractory metal
crucibles under $2M contract to DOE (LLNL). Provided cost analysis and
business strategy in bid process. Commercialized technology transfer, asset
and program management. Directed hardware and software teams in design and
development of products combining cutting edge electrical and mechanical
components. Worked with Engineering groups at Bendix and Garrett on
development projects. Managed 4 direct reports.
. Cut product development time 50% by establishing an automated
mechanical testing system.
. Won Navy contract worth $300K to develop elevated temperature aluminum
(sidewinder) missile fins by building relationships with prime
contractors.
UNIVERSITY OF DAYTON RESEARCH INSTITUTE, Dayton, OH, 1981-1983
Project Manager
Turned around lab and introduced automation driving process to become
industry showcase. Took lab contract away from competitor and ran it in-
house at Wright-Patterson AFB. Supervised staff of 20 evaluating high
temperature behavior of alloys used in airframes and engines. Tested and
modeled high frequency fatigue behavior of nickel based superalloy Inconel
718.
. Won multi-year contract worth $3M annually to staff and operate
Elevated Temperature Metals Laboratory at Air Force Research Laboratory
(AFRL). Contract is still in place today.
. Doubled laboratory throughput by championing automation for mechanical
testing, data acquisition and analysis. Initiated, planned, developed
and designed test methods, procedures, techniques and requirements.
Reviewed, analyzed, and improved materials, microstructures and testing
equipment.
EDUCATION
Ph.D., Materials Science, Department of Engineering, University of
Cambridge, Cambridge, UK
B.S., Ceramic Science, Department of Engineering, Rutgers University, New
Brunswick, NJ
TECHNICAL EXPERIENCE
. Room and elevated temperature yield strength, ultimate tensile strength
(UTS), impact strength, Vickers hardness, Rockwell hardness, high cycle
fatigue, low cycle fatigue and fracture toughness testing.
. Synthesis, sintering and characterization of nanoporous aluminum oxide
bodies.
. Experienced with laboratory, pilot plant and full sized spray drying.
. In depth knowledge of inorganic chemistry (ceramic).
. Rapidly solidified powdered metal (PM) development, compaction and
consolidation for dispersion strengthened alloys.
. Czochralski single crystal growth for optical products.
. X-ray crystal orientation for precise optical component alignment.
. Optical, TEM, SEM, Auger, XRD, Laue, TGA and DSC.
. Slurry formulation at laboratory, pilot plant and manufacturing scales.
. Expert at using computers to control and log data into searchable
database.
. Developed and applied computer models for material behavior
investigations.
. Established internet based process control and monitoring.
. Ceramic forming processes: pressure filtration, uniaxial and isostatic
pressing.
. Experimental methods include fatigue crack growth rate testing; methods
of characterizing damage growth under monotonic and cyclic loading,
local strain measurement and evaluation; use of SEM and TEM imaging;
testing in highly controlled environments; determination of effects of
mode mixtiy in damage growth; techniques for accelerated aging of
materials, and development of specialized techniques for model
validation.
. Working knowledge of induction, resistance and natural gas fired
furnaces.
. Developed multi-component aqueous and organic based dispersions using
surfactants.
. Strong understanding of dispersing agents and their application.
. Rheology, viscosity, Ph and surface area (BET).
. Ball and vibratory milling of oxide nanoparticles and spray drying of
dispersed slurry.
. Strong Project management skills including US government contract
management.
. Technical and budget proposal development, negotiation, execution and
contract close-out.
. Demonstrated technology transfer abilities.
. Developed project budgets and tracked actual incurred costs.
. Experience with wrought processes: extrusion, forging and rolling.
. Demonstrated ability to conceive, implement and complete engineering
projects and experiments on schedule and budget.
. Experience with instrumentation/sensor automation for process
monitoring.
. Proficient in Microsoft Office productivity software: Excel, Word,
PowerPoint and FrontPage.
. Excellent written and verbal English communications skills.
. Deep understanding of process - microstructure - properties
relationships.
. Hardware: Servo-hydraulic equipment, Position detectors, Displacement
motors and Weight measurement.
. Furnace control for Induction heaters and Resistance furnaces.
. Developed methodologies for predicting material behavior subjected to
extreme loads.
. Programming Languages: Visual Basic, Embedded VB, Fortran, Assembly
Language.
. Experienced with diffusion in solids including ceramics, metals and
alloys.
. Experience with integration of systems of data collection devices,
networks, and software applications.
. Knowledge of communications protocols including Ethernet, WIFI, RS232,
RS485, and USB.
. Experience with wired and wireless hubs, routers and other network
devices.
. Determined environmental effects, aging effects and thermal influences;
and developed fundamental constitutive relationships, and experimental
validation of analytical models and procedures.
. Expertise includes fatigue crack growth rate testing; methods of
characterizing crack growth under monotonic and cyclic loading; use of
SEM and other microscopic analysis and mechanical testing; and
development of specialized techniques for validation of models of crack
initiation and growth.
PATENTS AND PUBLICATIONS
US Patent 5,511,603: "Machinable metal-matrix composite and LMI process for
making same", 1996.
US Patent 5,701,542: "Machinable metal-matrix composite", 1997.
European Patent EP0869855: "Machinable metal-matrix composite and liquid
metal infiltration process for making same", 2005.
A. M. Redsten, E. M. Klier, A. M. Brown and D. C. Dunand, "Mechanical
Properties and Microstructure of Cast Oxide-Dispersion-Strengthened
Aluminum", Materials Science & Engineering A, 201,1-2,88-102 (1995).
D. J. Skinner, R. L. Bye, D. Raybould, A. M. Brown and M. S. Zedalis,
"Dispersion Strengthened Al-Fe-Si Alloys Containing V, Cr, Mn or Mo", p.
291, in Processing of Structural Metals Via Rapid Solidification, edited by
F. H. Froes and S. J. Savage, ASM, Metals Park, OH, 1987.
A. M. Brown, D. J. Skinner, D. Raybould, S. K. Das, R. L. Bye and C. M.
Adam, "Crack Growth and Fracture Properties of Rapidly Solidified Al-Fe-V-
Si Alloys", Proceedings of the International Conference on Aluminum Alloys:
Their Physical and Mechanical Properties, Vol. 2, p. 1029, edited by E. A.
Stark, Jr. and T. H. Sanders, Jr., EMAS, Ltd., Charlottesville, VA, 1986.
D. J. Skinner, R. L. Bye, D. Raybould and A. M. Brown, "Dispersion
Strengthened Al-Fe-V-Si Alloys", Scripta Metallurgica, 20 (1986) 867.
A. M. Brown and M.A. Stucke, "Major-Minor Cycle Crack-Propagation Behavior
of Inconel-718 at Elevated Temperature", Journal of Metals, 35, (1983) A38.
M. F. Ashby and A. M. Brown, "Flow in Polycrystals and the Scaling of
Mechanical Properties", Proceedings of the 1981 Riso Conference, p. 179,
edited by N. Hansen et al., Riso National Laboratory, Roskilde, Denmark,
1981.
M. F. Ashby and A. M. Brown, Materials Data Handbook, 1st edition,
Cambridge University Engineering Department, 1981.
A. M. Brown and M. F. Ashby, "Correlations for Diffusion Constants", Acta
Metallurgica, 28 (1980) 1085.
A. M. Brown and M. F. Ashby, "On the Power-Law Creep Equation", Scripta
Metallurgica, 14 (1980) 1297.