W**** Country Squire Road
Gleason, WI *****
715-***-**** or cell 715-***-****
*********@***********.***
SUMMARY
Versatile quality-oriented engineering professional with experience leading
teams and individuals to produce innovative designs and solutions,
leveraging available technologies while eliminating repetitive engineering
tasks for improved profitability. Visionary leadership and planning
coupled with the ability to analyze engineering paradigms and expose new
opportunities. Experienced engineering manager with a strong background in
fabricated metal products, including construction equipment (steel), sheet
metal products (steel & aluminum), tanks and mixers (stainless steel),
architectural products, and other industrial equipment.
PROFESSIONAL STRENGTHS
. Experienced in heavy weldments, sheet metal fabrication, and design for
manufacturing
. Team-based mentoring and situational management style
. Mechanical and structural product design and analysis
. Managing the design process to reduce engineering content on configurable
custom products
. Proactive problem solving in planning, design, and production.
. Employee training & development
PROFESSIONAL EXPERIENCE
Intelligent Design Engineering & Solutions, LLC, Gleason, WI 2007 -
Present
Contract Engineering, CAD Conversion, and Consulting Services
Owner/President
. Parametric Product Design Capture, Design Automation, and Configuration
Development.
. SolidWorks Solid Modeling: Product Design, Software Implementation, and
Mentoring.
. Autodesk Inventor Solid Modeling and Consulting.
. Salvagnini P4 Programming and Product Design/Development for Salvagnini
production.
. Product Idea Development and Feasibility Studies.
. Existing Product Conversion from 2D to Solid Modeling.
C Tech Aluminum Cabinets, Weston, WI 2005 - 2008
Aluminum Cabinetry for Mobile Applications, Garages, Specialty Vehicles,
and Racing
Design Engineering and Systems
. Designed, developed and analyzed custom cabinets and carts.
. Programming and support for proprietary order entry configurator to
generate complete cut lists and product sketches for orders and quotes.
. Developed parametric "programmers" to dynamically generate NC code for
punch presses - custom products created without drawings, part numbers or
static NC programs.
. Programmed Salvagnini P4 automated panel bender to parametrically
manufacture custom products. Responsible for all aspects of the P4.
. Reduced product content by combining as many as seven component parts
into one formed panel.
Woods Construction Equipment Co. - CF Products, Schofield, WI 2000 -
2005
Attachments for Hydraulic Excavators - buckets, rippers, couplers, clamps,
and brackets
Engineering Manager
. Heavy weldments custom designed for the rigors of primary earthmoving and
mining.
. Material thickness up to 6" utilizing high strength abrasion resistant
steel alloys.
. Managed staff of 6 designers and 2 engineers.
. Reduced engineering lead time from 60 days to achieve 10 days - order to
shipment.
. Responsibilities included customer satisfaction, production schedule
coordination, warranty, product support (including publication of
operation manuals), failure analysis, new product development,
engineering change control, lean manufacturing, and inventory reduction.
Apache Stainless Equipment Corp., Beaver Dam, WI 1999 - 2000
Stainless Steel Tanks, Mixers, and Conveyors for Food and Chemical
Processing Industries
SolidWorks Manager
. Managed solid modeling implementation in a custom stainless steel
environment. Developed methodology, standards, and library part files to
provide consistent re-useable design models.
. Developed "mother of all tank" models capturing engineering and
manufacturing rules within the part and assembly files to automate the
tank design process. Material sheet sizes, weld preps and callouts, flat
patterns, tank volume, pressure rating, man ways, porting and accessories
are all passed to the drawings, BOMs, and routing instruction sheets.
. Exceeded goal of producing complete solid models and submittal drawings
in less time than previous 2D process while also providing production-
ready detailed shop drawings, assembly drawings, and Bills of Material at
the same time.
Self Employed 1996 - 1999
Miscellaneous Design, Repair, and Marketing
. Lived aboard our sailboat with my family for two years while cruising
South Florida, the Keys, and the Bahamas. Supplemented income by
freelance design, electronics installation, boat repair, and marketing.
Wausau Metals Corporation, Wausau, WI 1994 - 1996
Aluminum Window and Curtain Wall Systems for Architecture
Manager, Engineering Systems
. Converted engineering design process from Cadkey to Autocad. Implemented
computer systems, applications, training, and support for 100+ designers
and engineers.
. Analyzed operational paradigms and initiated business re-engineering plan
to enable more efficient management methods and tools including CIM, MRP
II, and ERP.
. Reduced research and drafting time and improved reuse of information and
conformity to design standards by implementing automation using AutoCAD
and SQL tools, making it easier to do the job right than to do it any
other way.
Greenheck Fan Corporation, Schofield, WI 1986 - 1994
Manufacturer of Fans, Louvers, and Ventilators for Architecture and
Industry
Manager, Information Services Long Range Planning (1994)
. Long-range corporate planning to leverage Client/Server development
tools, relational databases, and networks. Developed 5-year corporate
information systems plan for migration to 4th-generation CIM to
facilitate continued sales and manufacturing growth of 20% per year.
Manager, User Services (1993 - 1994)
. Changed the corporate paradigm of computing from mainframe VAX based
software to distributed PC based applications. Created a new department
with visionary individuals who led the way implementing software,
providing training, and supporting end users.
. Improved order entry accuracy and efficiency by more than 200% by
developing product configuration expert system.
. Provided next-generation technology research and office automation
planning and support.
. Established corporate policies for personal computer resources, a
software policy, acquisition procedure, created user Help Desk, license
compliance, and network hardware inventory.
. Established the networking and communication architecture necessary for
distributed PC use.
Manager, CAD Services (1988 - 1993)
. Implemented, trained, and managed corporate CAD systems.
. Developed integrated numerical control expert system for automatically
programming punching and burning operations for sheet metal parts from
CAD drawings.
. Implemented direct numerical control integration to punch presses,
shears, and burning table.
. Published and presented paper on automating sheet metal manufacturing at
the National Prime Users Group meeting in San Antonio, TX.
Product Development Engineer, Centrifugal Fans (1986 - 1988)
. Production design management, designer supervision, and quality assurance
support.
. Specified, selected, implemented, and managed Medusa CAD system.
J. I. Case Company, Wausau Plant, Wausau, WI 1979 - 1985
Manufacturer of Hydraulic Excavators and Cranes
Product Design Engineer (I, II, III, & IV) - Hydraulic Excavators
. Performed new generation product design, analysis, and development, sound
and vibration testing, CAD system management and training, engineering
supervision and project management. Provided CAD drawing
conversion/design for Newport News Shipbuilding subcontract
manufacturing, involving Naval Architecture design take-offs for aircraft
carrier and nuclear submarine component weldments.
Rexnord Incorporated, Coupling Division, Warren, PA 1976 - 1979
Product Engineer, Application Engineer - High Speed Flexible Couplings
. Conceived and wrote CAD system to design custom high-speed power
transmission couplings and produce submittal drawings.
EDUCATION
Bachelor of Science in Mechanical Engineering - 1976
Michigan Technological University, Houghton, Michigan
PROFESSIONAL CERTIFICATION
State of Wisconsin Registered Professional Engineer #E-23568