James Michael Milner
Loudon, TN 37774
Home 865-***-****
Cell 865-***-****
Career Overview
A seasoned, energetic and profit-minded manufacturing manager with a proven
history of initiative and innovation in optimizing plant operations.
Recognized for exceptional skill in organization development, profitability
improvement and customer satisfaction. Over 30 years of manufacturing
leadership, including 20 years in an automotive environment. Accomplished
leader with demonstrated success in the following areas:
Plant turn around
Building lean, responsive management teams.
Driving cost reductions.
Mentoring and developing leaders.
New program launches.
Lean manufacturing.
Injection/compression molding, extrusion, class A painting, metal
fabrication and powder coating
Professional Experience
SRG Global, Warren, MI September 2009 to
present
Leading producer of plated plastic trim and nameplates for all major
automotive assembly operations.
Contract Employee
Assigned to multiple plants to fill personnel voids and resolve
manufacturing and quality issues.
CVG, Vonore, TN March 2008 - May 2009
The leading producer of seating and mirrors for the heavy truck industries
with annual sales of $900M.
Plant Manager
Provided leadership to a staff of fifty-nine salaried and three hundred and
fifty hourly employees.
Initiated culture change to tear down longstanding walls by improving
communication and accountability.
Revitalized lean manufacturing initiative.
Implemented $4.5M in cost saving ideas.
Improved delivery performance on aftermarket business to 98%.
Improved plant safety by 15%.
Maintained external quality below 36 PPM.
Reduced inventory by 30%
Plastech Engineered Products, Inc., Winnsboro, SC May,
2000 - March 2008
Top five producer of interior and painted exterior trim for the automotive
industry with sales in excess of $1.2B.
Plant Manager
Led plant turn around to regain customer reputation, profitability,
employee satisfaction and initiate growth strategy to secure on-going
operation of the plant.
Led all Plastech plants in safety.
Successfully launched fifteen major programs over a four-year period.
Launched new interior trim molding business unit (involved
installation of 27 molding presses and 105 tools)
Drove $8.5M in cost savings to the bottom line.
Improved paint yields above 92%.
Reduced scrap costs by 65%.
Maintained top delivery and quality records with all customers
Cambridge Industries, Grabill, IN (currently Meridian Ind.) May, 1997-
May, 2000
A leading producer of painted, compression molded SMC components for the
automotive and heavy truck industries.
Plant Manager
Led 550 employee, $77M plant to maximum output, customer satisfaction,
continuous process improvement and profitability improvement.
Achieved and maintained QS9000 certification.
Reduced external PPM's from 7500 to 200.
Reduced scrap costs by 72%.
Reduced labor costs by 20% through implementation of Lean
Manufacturing.
Venture Industries, Inc., Fraser, MI August, 1996
- May, 1997
Producer of compression and injection molded SMC for the automotive
industry.
General Plant Manager
Provided leadership to three molding plants and one painting facility with
sales contribution in excess of $150M.
Plasti-Line, Inc., Knoxville, TN June, 1990 -
August, 1996
The leading producer of outdoor illuminated signage.
Plant Manager
Led 500 employee plant to achieve on-time delivery while controlling costs
and quality in a union environment.
Director, Product Engineering
Led high performance design team and estimators in the development of new
product designs to meet aggressive re-imaging targets.
Rockwell International, Lenoir, NC (currently, Meridian Ind.) January,
1983 - June, 1990
Producer of compression molded components for the Automotive Industry.
Quality Manager
Jensen International, Lumberton, NC. Quality Manager
Clark Equipment Company, Skyland, NC. Quality Engineer
Rola Company, Dubois, PA. Quality Manager
American Components, Hayesville, NC. Quality Manager
Education
B.S. in Industrial Technology, Western Carolina University
A.S. in Pre-Engineering, Lees McRae College
Specialized Training
Keptner Tregoe Problem Solving Executive Decision Making
Financial Budgeting and Reporting R. D. Garwood, MRPII
SPC and Design of Experiments Lean Manufacturing Facilitator
Training
DDI Interactive Management Project Management