Charles R. Hensley

**** **********

Lewisville, Texas 75067

Home 972-***-**** Cell 469-***-****

E-mail: abm31g@r.postjobfree.com

Web Site: http://www.linkedin.com/in/charleshensley

WORK HISTORY

02/08- 09/09 Contract Engineer

Asgard Resources : (Contracted to Transnorm Systems:

Manufacturer of material handling products)

Design and sales automation through Solidworks, Driveworks, Excel, and

Access.

Created a Driveworks Sales interface for several product lines. Programmed

sales entry inputs from Driveworks to Visual Manufacturing MRP system.

Redesigned components, drawings, and assemblies in Solidworks with an eye

for design automation and scaleability.

Taught Solidworks principles and methods to other engineers.

10/99-11/07 Senior Mechanical Design Engineer / Manufacturing

Engineer

MultiCam : Manufacturer of CNC cutting equipment; laser,

router, plasma, oxy-fuel, water jet, and knife systems.

1025 West Royal Lane, DFW Airport, TX 972-***-****

Product Engineer (R&D, design, and sustaining engineering) on multiple

concurrent projects, including 3 entire CNC router product lines. Assistant

engineer on plasma, oxy-fuel, water jet, and laser cutter product lines.

Vacuum, tabletop and dust collection, and material handling subsystems

designer.

Performed short notice, special request CNC router designs valued at up to

$300,000 each.

Drafting and component design of sheet metal, cast, injection molded, and

machined parts, weldments, and assemblies using Solidworks. Maintained

Solidworks CAD system, file structure, part number system, and revision

control.

Qualified and coordinated with vendors to optimize designs and components.

Mentored young engineers on CAD and DFMA (Design for Manufacture and

Assembly) principles. Supervised interdisciplinary teams of up to 5 members

on a per project basis.

Manufacturing support through CNC programming using AlphaCam, fixture

design, and design evaluation.

6/99-10/99 Manufacturing Engineer

Vecta : Manufacturer of office furniture.

1800 S Great Southwest Pkwy, Grand Prairie, TX 972-***-****

Manufacturing support through CNC programming using CMSCam.

7/97-12/97 Engineering Co-op

8/96-12/96 DSC Communications : Manufacturer of telephone equipment.

Plano, TX

Assisted in preparations for successful ISO-9000 audit.

Performed thermal testing and analysis of electronics enclosures.

Oversaw mechanical and environmental testing of outdoor electronics

enclosures.

Drafting and component design using AutoCad and Pro-E for wiring harnesses

and enclosure components.

1/97-6/97 Machinist / Engineer

2/95-8/96 Machinist / Quality Assurance Manager

Texas Precision Manufacturing : Manufacturer of oil field

parts, DOD aircraft parts, and motorcycle parts.

610 28th St, Lubbock TX 806-***-****

Design and drafting of automotive and motorcycle after-market accessories

using AutoCad.

Programmed and operated CNC mills and lathes using GibbsCam.

Quality inspection of components and assemblies.

Maintained a Quality System in accordance with MIL-I-45208A.

Set up Statistical Process Control System.

1/91-11/92 Quality Assurance Inspector

Industrial Molding Corporation : Manufacturer of plastic

injection molded parts; bearing retainers and seals, automotive parts, and

consumer goods.

616 E Slaton Rd, Lubbock TX 806-***-****

Performed Design of Experiment, Tool Conformation, and Production

Inspection for Specifications.

Oversaw S.P.C., Corrective Action, Reject, and Gaging Procedures prior to

and during Ford Motor Company Q-1 Award achievement.

Trained operators and inspectors in gage use and quality procedures.

Performed gage calibration and maintenance.

1981-1983 Electrician

U.S. Navy

DD963 Class "C" School, Electrician's Mate Class "A" School

COMPUTERS and SOFTWARE

SolidWorks (13000 hrs), Driveworks (2000 hrs), ProE, AutoCAD, AlphaCam

Word, Excel, Power Point, Project, Access, most Macintosh programs

CNC G&M code, VBA, Macintosh, Windows

ASSOCIATIONS, SOCIETIES and ACHIEVEMENTS

Texas Board of Professional Engineers

. Engineer-In-Training (expired)

American Society of Mechanical Engineers

. Associate Member

American Society for Quality

. Member (expired)

. Certified Mechanical Inspector

. Certified Quality Technician

EDUCATION

1992-1998 Texas Tech University, Lubbock, Texas

. Bachelor of Science in Mechanical Engineering

? Includes Solar Engineering Design

. Math Minor

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