William C. Corrigan, Jr.
abm1si@r.postjobfree.com
Plymouth, MN 55447
(h) 763/404-
0566
Summary Hands-on contributor and manager with extensive expertise
in Class II and III medical device Manufacturing,
Operations and Quality Engineering. Excellent technical
mentor and Six Sigma Green Belt with proven success in
manufacturing efficiencies, project management, staff
development, process development, strategic plan
development through implementation, and cost containment in
fast paced environments.
Experience CareFusion (Formerly Cardinal Health), Plymouth, MN
A fortune 50 manufacturer of an electro-mechanical
ventilator.
2007-Present Quality Assurance Operations Manager
Responsible for the QA and QE functions of the division.
Duties are production quality operations, new development
quality support, supplier quality engineering, calibration,
receiving inspection, divisional six sigma training and
validation development.
. Implemented skip lot sampling into inspection
department reducing number sampling time by over 25%.
. Authored divisional six sigma executive training
program to introduce methodology to senior management
ensuring support to new projects.
. Revamped supplier quality function and supplier audit
procedures with incremental efficiencies leading to a
25% reduction in headcount.
. Completed all manufacturing engineering related
validation protocols resulting in fully verifiable
production processes in place for new ventilator
product.
2005-2007 Acist Medical Systems, Eden Prairie, MN
An internationally held company of 150 employees in
cardiology products.
Director of Operations
Responsible for the operations and engineering aspects of
the company. Duties are production, product and
manufacturing engineering, product development and
inventory management, and facilities and quality assurance.
. Introduced new contrast injector to the market
incorporating both cardiology and radiology
capabilities.
. Wrote executive level plan on implementation of Six
Sigma DMAIC utilization for company and directed
Green and Black Belt certification program.
. Directed the contract manufacturing of all
disposable product ensuring both adequate inventory
levels as well as coordination of all product
enhancements.
. Reorganized engineering organization into discrete
functions resulting in focused efforts towards
product redesign and manufacturing engineering
enhancements.
. Responsible for all fiscal budgeting and reporting
activities for the manufacturing, operations and
engineering departments.
William C. Corrigan, Jr.
Page 2
2003-2005 Sterion Inc., Ham Lake, MN
A manufacturer of disposable medical devices and wound
therapy products.
Director of Operations and R&D
Responsible for the operations and manufacturing aspects
of the company. Duties are operations, purchasing,
inventory management, facilities and quality assurance.
. Implemented a new product line of private label
converted wound closure strips resulting in projected
annual revenue of $10MM.
. Managed the manufacturing cost reduction programs
using Lean Manufacturing, Six Sigma, and Continuous
Improvement techniques reducing COG's by 10%.
. Directed the remote manufacturing location and
reduced overhead expenses by 13% through efficient
reorganization.
. In-sourced printing and additional converting and
coating capabilities enhancing market appearance as
well as reducing cost of a reinforced product by 75%.
. Responsible for all fiscal budgeting and reporting
activities for the manufacturing, operations and
engineering departments.
. Revamped purchasing techniques reducing inventory by
15%.
1999-2003 Medamicus Inc., Plymouth, MN
A manufacturer of vascular access devices and catheters.
Director of Operations
Responsible for the operations and engineering aspects of
the company. Duties are manufacturing, purchasing,
facilities, quality assurance and engineering.
. Project leader on implementation for in-house
extrusion line and secondary processes for high end
catheter manufacturing.
. Directed the development of a new strategic
direction for the company resulting in additional
customer base and product lines.
. Implemented the outsourcing of automated
manufacturing assembly equipment for a safety needle
line with an opportunity cost reduction of over $1
million.
. Lead engineers and technicians in the completion of
all product design and process validation testing for
products used with Class III medical devices.
. Managed the engineering automation programs and
capacity increase activities reducing costs by 15%
while increasing capacity by 300%.
. Project Manager for the implementation of an ERP
system which gave visibility to, and control over the
company's supply chain and scheduling activities.
1997-1999 Flexmedics/MicroVena Corporation, White Bear Lake, MN
A manufacturer of Cardiology and Radiology Products.
Director of Operations and Engineering
William C. Corrigan, Jr.
Page 3
Responsible for the engineering and operations efforts of
the company. Duties were manufacturing engineering,
equipment design/maintenance and quality operations.
. Directed the product development activities of
engineers introducing high-end cardiology products
that generated $1MM in annual revenues.
. Project Manager for multi-plant locations and the
transfer of manufacturing processes and equipment
between sites.
. Contact for customer interface and complaint
analysis and corrective actions.
. Lead project team on implementation of new
lubricious coating for products while reducing scrap
by 60% and eliminating all rework costs.
1997-1999 Director of Operations - Flexmedics/MicroVena Corporation,
White Bear Lake, MN
A manufacturer of Cardiology and Radiology Products.
Responsible for the engineering and operations efforts of
the company. Duties were manufacturing engineering,
equipment design/maintenance and quality operations.
1993-1996 Program Manager - C. R. Bard, Vascular Systems Division,
Haverhill, MA
A manufacturer of Balloon Catheters, Devices and
Instrumentation.
Responsible for the Cardiac Assist Balloon Catheter
Business Unit. Duties were project and program management,
engineering activities and product implementation.
1989-1992 Design Engineering Manager - Datascope Corp., Cardiac
Assist Division, Fairfield, NJ
A manufacturer of Cardiac Devices and Instrumentation.
Responsible for all engineering functions. Duties were
R&D, regulatory compliance, validations, and new product
implementation.
1987-1989 Engineering Manager - Boston Scientific Corporation,
Microvasive Division, Milford, MA
A growing medical device division of 50 people.
Responsible for the divisional engineering department.
Duties were manufacturing engineering, R&D equipment
design, facilities, and engineering service.
1976-1987 Section Manager, Product Development - Baxter
International, Round Lake, IL
Education Masters level courses, Plastics Technology; University of
Massachusetts, Lowell
Masters of Science, Operations Management; University of
Arkansas
Bachelor's Degree, Business; Lewis University, Lockport,
IL
Achievements . Issued patents on solution container closure system,
cardiopulmonary bypass device, catheter introducer
system, and others
. Certified Green Belt - Six Sigma - 160 hours formal
training completed
. Proficient with Microsoft Office products, Microsoft Project,
and other software programs including multiple MRP
systems
. APICS Certification completed
. PMP Pre - Certification classes completed