J. Ferrell Sparks
270-***-**** **** State Route 2270, Drakesboro, KY 42337
**************@*****.*** [pic]
PROFESSIONAL PROFILE
AK Steel, Rockport, Indiana 2010 -
Present
Maintenance Manager, Reliability Consultant
V Change management consulting for plant engineering and maintenance
program within a union environment.
V Navigate the re-implementation of maintenance management processes -
day to day maintenance, preventative maintenance, predictive
maintenance, and total production maintenance.
V Lead investigator of reliability problems for true root cause & effect
and designed solutions to increase uptime of continuous steel pickling
lines.
Logan Aluminum, INC, Russellville, KY
1988 - 2010
Operations Manager
V Served as one of four business unit operations managers - personally
responsible for 130 operators, maintenance technicians, engineers, and
staff leaders.
V Direct report to company's President (CMO) and Plant Manager (COO) and
provided dotted line communication to Joint Venture owners - Aditya
Birla\Novelis and BP\Arco Aluminum.
Process Reliability Leader
V Relied on participative management principles to lead more than 30
engineers & staff; benchmarked performance against operational
objectives, analyzed processes, and coordinated resources for all
improvement projects and process control activities.
Capital Investment Project Leader
V Directed the execution of multi -million dollar manufacturing &
engineering projects from conception through production deployment;
including strategic planning, vendor accountability, and contract
negotiation.
Staff Electrical Engineer
V Served as project lead for multiple electrical engineering projects,
but also assumed responsibility for all installation and repairs of
automation and mill equipment.
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BENCHMARKS & MILESTONES
. Served as center of influence in large network of accomplished
managers & innovators chosen to formulate a strategic direction
capable of serving seven global organizations.
. Designed and implemented a "maintenance measurable" effort to better
utilize over 24% of an annual $55 Million dollar budget by gaining
uptime production hours with reduced variation in utilization.
. Propelled a one year business turnaround to minimize variability in
utilization, product quality, and scrap generation & recovery for the
company's "bottleneck" business unit following complete automations
and obsolescent equipment upgrades.
. Spearheaded strategic effort to revitalize the values and principles
of the employee culture by developing a plan to support and strengthen
operational teams.
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Bachelor of Science, Electrical Engineering Technology, Western Kentucky
University
Professional Certifications & Courses: Leadership Training - Alcan,
Corporate Management Development - Alcan, Reliability Centered Maintenance
Facilitator - Aladon Group, Reliability Excellence - Life Cycle
Engineering, Lean Six Sigma, Behavioral Based Safety