Six Sigma Master Black Belt

Michael Bonnice

Mobile Phone: 602-***-****

Secondary Phone: 480-***-****

E-mail: ablzvx@r.postjobfree.com

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WORK EXPERIENCE

Master Black Belt Solution Provider

July 2000 - present

Advanced Integrated Technologies (AIT Group) Chandler, AZ, Management

Consulting Services

Master Black Belt consultant responsible for:

1.Program design for Lean Six Sigma deployment for four customers

- Gathering requirements from customers and stakeholders

- Structuring the implementation work tasks

- Developing metrics of organizational effectiveness

- Integrating project plans to fit the customers' objectives

2. Deployment program implementation and program management

- Communicating the change management methods to managers, executives and

deployment champions

- Developing managers to be able to identify projects and create charters

- Delivering skills and tools necessary to implement projects (training

and coaching)

- Guiding project teams to produce savings in cycle time and cost

(mentoring and facilitating)

- Measuring the success of implementation

Accomplishments as demonstrated by customer results:

- Improved product designs, at less cost, higher quality, more reliable.

Combined program savings exceeded $4 Million, rolled throughput yield

combined across projects increased from 2.8 sigma to 5.0 sigma.

- Reduced the product development cycle time, reduced product costs,

improved manufacturing capability.

Training figures:

Management: 5 classes, 55 people

Green Belt: 73 classes, 1025 people

Black Belt: 8 classes, 100 people

Master Black Belt: 1 class, 6 people

Coaching of 450 people, all levels

Typical travel requirements are up to 80%, including US and international

locations (Europe and Asia).

Mechanical Engineer and Six Sigma Black Belt in product development

February 1981 - July 2000

AlliedSignal/Honeywell Phoenix, AZ, Aerospace and Defense

Product development engineer responsible for:

1. Project management (module leader) for developing components of a new

gas turbine engine

- Developed and managed a schedule, budget and resources for $2.9M

program

- Led a team including internal engineers and external contractors

- Conducted numerous Design for Lean Six Sigma events within suppliers,

applying engineering principles to meet objectives for manufacturing cost

and cycle time

- Communicated Lean Six Sigma objectives to suppliers, for enabling

management buy-in for manufacturing and engineering LSS projects

2. Black Belt working on manufacturing projects and engineering projects

- Helped a team save $1.4M per year in costs associated with defects in oil

seals

- Managed the development of Six Sigma training material for engineers

- Taught Six Sigma to 14 classes totaling 200 engineers

- Authored various training material for Design for Six Sigma

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EDUCATION

Master's Degree, Mechanical Engineering, 1981

Purdue University West Lafayette, IN

Experimental research project that developed heat transfer correlations for

gas turbine film cooling.

Bachelor's Degree, Mechanical Engineering, 1978

Purdue University West Lafayette, IN

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CERTIFICATION

Six Sigma Master Black Belt, 2001

Advanced Integrated Technologies

Master Black Belt certification for the skill and ability to develop, train

and mentor Black Belts, and to create training modules that effectively

impart integrated Six Sigma methodologies expertise.

Six Sigma Black Belt, 1996

AlliedSignal

Black Belt certification for cost savings due to improvements to the design

of gas turbine oil seals.

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PROFESSIONAL MEMBERSHIPS / AFFILIATIONS

American Society of Mechanical Engineers

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HONORS & AWARDS

Premier Achievement Award - October 1997, AlliedSignal's highest award, for

work as a Black Belt enhancing performance of aerospace products and

processes

AlliedSignal Certificate of Accomplishment - October 1997 for product

improvement

AlliedSignal Certificate of Accomplishment - June 1997 for product

improvement

AlliedSignal Certificate of Accomplishment - December 1996, for deploying

DFSS training material

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INFORMATION

Skilled in Microsoft Office applications (Word, PowerPoint, Excel, Outlook)

US Citizen

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