NICHOLAS K. CRAY
**** ******** **. *******, ** 53717
Cell: 847-***-****
Email: *********@*****.***
Residence: 608-***-****
SENIOR OPERATIONS LEADERSHIP
General Manager with extensive experience in manufacturing and operations
management having P&L responsibility. Outstanding achiever using continuous
improvement and lean manufacturing principles to establish a track record
of profitability improvements and success. Skilled leader and effective
communicator adept at fostering teamwork and implementing change, having
proven capabilities of:
Lean Manufacturing Implementation Management Teambuilding
Manufacturing Operations Management Six Sigma Implementation
Continuous Process Improvement International Business Fulfillment
Budgeting and Capital Expenditures Outstanding Customer Service
Profitability / Productivity Labor-Management Relationship Building
Improvement
PROFESSIONAL EXPERIENCE
HANDY INDUSTRIES, LLC Marshalltown, IA
2008 - Present
($10M manufacturer & distributor of professional shop products for the
power sports industry)
President/CEO
Reporting to the BOD and having full P&L responsibility for a $10M / 50
employee company, directing sales, operations, financial and administrative
functions. Actively leading a turnaround of all business aspects to restore
profitability at reduced revenue levels, and implement a strategic plan to
grow revenue at higher profitability levels.
RATHGIBSON Co. Janesville, WI
2004 - 2008
($350M International manufacturer of stainless and nickel alloy welded and
seamless steel tubing)
Vice President & General Manager
Reporting to the President / CEO and having P&L responsibility for a $200M
/ 150 employee business unit, directed manufacturing, purchasing, inventory
control, materials management, quality control, shipping, warehousing,
distribution, budgeting and capital expenditures. Developed a culture of
continuous improvement that yielded significant increases in profitability,
productivity, service and quality.
. Delivered $3 million of annualized margin improvements from process
improvements, cost reductions and material utilization improvement
projects in each of the last 3 years.
. Implemented lean manufacturing strategies (e.g. Value Stream Mapping,
Demand Flow, KanBan and Visual Management) as part of driving
productivity, quality and service improvements.
. Provided crisis management support to a second plant site during
management transition, attaining significant improvements in service
levels and employee involvement.
. Satisfied the needs of stable domestic demand while ramping up and
servicing international markets experiencing 30% year-over-year growth
representing 25% of total revenues.
. Developed constructive and cooperative employee relations committee to
address conflicts and policy implementations.
. Achieved significant inventory reductions and increased turns from 6 to
12 on $22M of raw material utilizing custom-developed planning and
ordering tools with major suppliers.
. Introduced new manufacturing technology that achieved 250% productivity
increase.
R.S. OWENS & CO., INC. Chicago, IL
2002 - 2004
($20M industry leader in development and manufacturing of high profile
award and promotional products, including the Oscar and Emmy awards)
Vice President of Manufacturing
Reporting to the President and Owner, led the efforts to modernize
inadequate manufacturing practices and processes to achieve improvements in
quality, customer service, and introduction of new products. Directed the
efforts of production, quality, purchasing, inventory control, engineering,
warehousing and distribution.
. Modernized manufacturing practices with introduction of new processes and
equipment.
. Improved Service Levels from 85% to 95+% while introducing new products
and processes.
. Increased inventory turns and reduced levels of slow moving products
. Managed the introduction of numerous new products and processes needed to
support sales growth.
. Negotiated a collective bargaining agreement with the Teamsters union,
maintaining positive relations and preventing work stoppage
WERNER CO., Franklin Park, IL
1992 - 2001
(World's largest manufacturer of ladders, scaffolds, and climbing
equipment)
Director of Technology - Reinforced Plastics, 2000 - July 2001
Reporting to the COO, directed the efforts of key material scientists,
engineers, and technicians in R&D, productivity improvements and cost
reduction activities. Developed the next generation structural composite
material for future products.
. Led cross-functional team in development of thermoplastic composite
process and material, achieving prototype levels and validating concepts
prior to funding cessation.
General Manager, Franklin Park, IL, 1998 - 2000
Reporting to the COO, managed a $200M multi-business unit manufacturing and
distribution operation. Led a manufacturing workforce of 650 hourly and 125
staff associates, materials management, shipping, distribution, controller,
human resources, IT, quality, EHS, and maintenance.
. Initiated and implemented a continuous improvement process that achieved
over $3 Million of annual savings over the first two years.
. Achieved operational stability by reducing staff turnover from 18% to 8%
and plant turnover from 24% to 14%.
. Led quality efforts to successfully retain ISO/QS 9000 certification.
. Managed an annual $40 million operational budget and a $3 million capital
improvement budget.
. Accomplished the highest corporate-wide safety record with injury and
incident rates well below industry averages.
. Achieved highest productivity operating division while reducing
conversion costs 8-10% annually.
. Initiated Six Sigma program training and implementation to support
material and labor utilization efforts.
EDUCATION
MBA, Northwestern University, Evanston, IL 1997
Masters of Mechanical Engineering, Illinois Institute of Technology,
Chicago, IL 1988
Bachelor of Science Mechanical Engineering, Illinois Institute of
Technology, Chicago, IL 1980