Gerard Amzallag
Instrumentation & Electrical Project Lead Designer
RESUME
SUMMARY OF EXPERIENCE Project lead, power, lighting, controls and
instrumentation.. Produce and review engineering and construction
documents, schedules and estimates. Generate design packages of
electrical power, controls and instrumentation. Determine and
implement the requirements for controlling and monitoring the process.
Develop installation details, power, lighting, instrument location
plans, loop diagrams and instrument list/databases, loop sheets,
control system block diagram, logic narratives, logic diagrams and
Prepare, review and modify P&IDs. Perform DCS configuration and
generate graphic displays in the Control HMI consoles. Perform plant
hot cut-overs and start-ups. Assist client's staff with
familiarization and establish comfort and confidence with the new
operating system.
MAJOR PROJECTS
Conoco Phillips (CDI Corp). 03/2010-06/2010. Lead I&E Designer for the
Benzene Reduction project. Coordinate DCS instrumentation databases DCS
system configuration. Verify and Generate interconnection diagrams, loop
sheets the turnaround for 4 units. This project utilized InTools.
ASRC Energy Corporation (Bergaila & Associates). 12/2008-12/2009. Lead I&E
Designer for multiple BP North slope project consisting of power, lighting,
controls and instrumentation for the Parker Liberty Drill Rig, pig launcher
facilities & gathering center GC1 & GC2 flare liquids recovery. These
project consist power, controls, instrumentation and freeze protection heat
tracing. Allen Bradley Control logic PLC installations for process
instruments and custody transfer instrumentation. Generated interconnection
diagrams, loop sheets, performed heat trace calculations and isometrics.
NuStar Energy (Select Staff). 01/2008-11/2008. Lead I&E Designer for the
automation of 6 100,000 Barrel storage facility located in Texas City and
Blue Island terminal facility renovations. Some of these projects included
new Allen Bradley Control logic PLC installation. Steam flow
instrumentation and control, condensate recovery and chemical feed pumps.
Tank level measurement utilizing Emerson (SAAB) radar. Generated a new
overall site shutdown emergency shutdown system with PLC interface for unit
specific ESD. Selection of process instruments and custody transfer
instrumentation. Generated interconnection diagrams, loop sheets, fiber
optic network and system segregation. Field surveys. Utilized CadWorx with
some P&ID work.
CDI Engineering Solutions. 02/2007-12/2007. Lead system integrator for the
MEMC polysilicon project phase 1 & 2 of 4. Upgrade of existing TDC 300 to
Experion PKS system. Flowcharting of the existing batch process with
extensive CL code interaction with continuous process controls.
Installation and coordination of HIMA SIS system to relieve the DCS
of shutdown functions. Develop of new HMI graphics to replace the native
window graphics. P&ID DCS strategy review and modifications.
BE&K Engineering & Construction. 10/2006-02/2007. Lead I&E Senior Designer
for the Burgos to Monterrey TDF LPG project consisting of a pumping
station, pipeline and delivery facility located in Mexico. Responsible for
developing cause & effect matrix, logic diagrams, P&IDs and control
strategy. Coordinate Scada system integration using ABB DCS, Telven Leak
detection system and microwave communication for all the valve stations
monitoring and control.
Valero Energy Corporation (Oxford Engineering International). 10/2005-
09/2006. Instrument and control project Lead. Re-instrumentation for the
Ultra low Sulfur Diesel at the McKee Refinery in Sunray, TX. Honeywell TDC
upgrade, system configuration and native window graphics modification.
Performed FATs and SATs for a GE recycle compressor and a Neuman & Esser
compressor consisting of AB PLCs with HMIs, Bently Nevada and CCC hardware
integral to local control panels and Honeywell DCS interface.
Toyota TABC. 02/2003-02/2005. Facilites electrical/control engineer,
responsible for implementing automation and process control features for
automotive industry Assist with plant electrical modifications/alterations.
Expansion of facility for new truck line including robotic controls and PLC
coordination for plant network capability.
Duke/Fluor Daniel. 03/2002- 06/2002. Lead field instrument engineer, for
system readiness and preparation for startup for the Newington NH Power
plant. Field instrumentation and turnover package completion for start-up
team execution. Coordination with various discipline and trades to assure
timely scheduled milestone.
Honeywell IAC Projects. 04/199*-**-****
Aramco. Lead engineer for factory acceptance, hardware and system
configuration readiness and execution. Integration of third party
systems consisting of motor protection and monitoring, Bently Nevada
rotating machinery protection, Compressor control corporation series 4
performance and anti-surge controllers and S2M magnetic bearing
controls. This project was executed in Houston Texas for the Aramco
Berri facility in Saudi Arabia.
Chevron Products. Lead engineer responsible for the retrofit of
existing instrumentation for the Crude Unit #4 to Honeywell TPS. This
plant is located in Richmond California. Develop engineering
schedules, manpower loading and engineering/construction work
packages. Develop logic and interconnection diagrams and loop
drawings. Modification and implementation of complex control loops.
Third party hardware consisting of Allen Bradly PLC's, Applied
Automation analyzers, Bently Nevada and their respective data hiways
with Honeywell interface. Site acceptance plan, loop check, hot
cutover readiness and execution for multiple units.
Phillips Petroleum Inc. Field/System engineer. Ongoing projects for
the conversion of existing instrumentation to Honeywell TDC 3000 and
TPS DCS This plant is located in Borger Texas. System architecture,
network, Point-build, GUS & US graphics. Developing engineering &
construction work packages, interconnection and loop drawings.
Modification and implementation of complex control loops.. Point-
build, perform GUS & US graphic changes. Design of UPS and normal
power distribution and cable tray systems. Third party hardware
including Allen Bradly PLC's, Applied Automation analyzers, Bently
Nevada and their respective data hiways with Honeywell interface. Site
acceptance plan, loop check, hot cutover readiness and execution for
multiple units.
FMC Kansas. Site Manager for an engineering project consisting of
instrumentation for a plant boiler to be converted to Honeywell TDC
3000 DCS. This plant is located in Lawrence Kansas. Modification
and implementation of boiler control loops for analog signals and
Allen-Bradley SLC5 for digital loops. Develop construction documents
and loop/PLC connection diagrams. Contractor bid review and award.
Agrium Fertilizer Plant. Field engineer. Hot cut over of the
existing pneumatic instrumentation converted to Honeywell TDC 3000
DCS. This plant is located in Borger Texas. Modification and
implementation of complex control loops. Performed Point-build on PED
and online Graphic changes in native window environment.
Phillips Petroleum Inc. Field system/construction engineer. Revamp of
the existing Thermal Cat Cracker and Heater management systems DCS
consisting of Honeywell's TDC-3000 for Unit #4 & #5. This plant is
located in Woods Cross, Utah.. Design of instrumentation and
controls. Developing construction and loop drawings.. Field
verifications and cable tray system including operational and burn-in
test.
SRP Coronado Power Generating Station 2. Field engineer. Revamp of
the existing Boiler and Burner management systems DCS consisting of
Honeywell's TDC3000 for Unit #2. This coal fired plant is located 9
miles North of St. Johns Arizona Design of instrumentation and
controls. Developing construction of loop drawings Field
verifications and motor control system operational tests.
Fluor Daniel. 07/1993-10/1994. Principal designer. Continuing projects
for Texaco and UNOCAL refineries located in Wilmington and Carson,
California. Design of power, lighting, instrumentation and controls.
Develop construction drawing, bill of material and calculations for power
and lighting, continuous emission monitoring system and tank farm fuel
transfer system. Field construction support and coordination, construction
supervision and quality control.
GRA ELECTRICAL DESIGN SERVICES. 07/1982 09/1992
Allied Signal Aerospace Division. Facilities plant engineer for
aerospace and manufacturing companies. Responsible for producing
construction packages consisting of drawings, scope of work and
construction estimates for subcontractors bids and installation.
These projects included medium-and low-voltage design for 300-knots
and 200-knots wind tunnels, medium-voltage power distribution for a
100,000 square foot plant expansion, consisting of power lighting,
fire alarm and controls, computer networks, hazardous area with
respect to NEC article 500. Electrical field construction coordinator
including the implementation of a plating line, heat treat facility,
rubber mold press area and office space additions and miscellaneous
office, laboratory, clean rooms and workshop alterations and
additions. Machinery controls modifications and safety upgrades.
Excellon Automation. Electrical design engineer. Responsible for
generating construction drawings, estimates, scope of work, panels and
load schedules and assisting the client and contractor in obtaining
building permits for multiple projects involving relocation or
expansion of existing facilities.Western Fruit Agricultural Co.
(Santiago De Chile, Chile). Electrical construction manager.
Contractor selection and negotiations for a new fruit processing
facility south of the capital with all documents and local codes
implemented in Spanish.
PERSONAL INFORMATION
Mailing address: 15464 W. FM 471 #59
San Antonio, TX 78253
Home 210-***-****
Cell 210-***-****
Email: ablzjo@r.postjobfree.com
EDUCATION
Montreal Institute of Technology (completed 3 years)
200 Sherbrook Blvd. Montreal, Quebec, Canada
Glendale City College
1000 Verdugo Road, Glendale, CA
Long Beach City College
1250 Bellflower Blvd., Long Beach, CA
ADDITIONAL SKILLS
Honeywell Certification: TPS implementation, Gus graphics and Windows NT
workstation
Computer skills: Access, Dbase, Excel, word, MSproject and Visual
Basic.
AutoCAD.
Microstation Intergraph certified by Fluor Daniel.
LANGUAGES
Fluent in English, Spanish and French,.
HOBBIES
Multi-engine-instrument flight instructor, Golf, hunting, fishing.