PETER JULIAN WALKER II
**** ********** ***** ** ~ Decatur, Alabama 35601 ~
Cell 205-***-**** ~Home 256-***-**** ably6u@r.postjobfree.com
CAREER SUMMARY
A Manufacturing Operations and Management professional with 14 years of
progressive career experience in the automotive electronics manufacturing,
retail sales and management industry.
A Six Sigma Black Belt with proven ability to provide strategic leadership
in the execution of procedures and processes designed to enhance quality of
all products manufactured. Through systems designed for continuous
improvement and the reduction of process variations, I develop solutions
for cross functional standardization and improved services. Lead
implementation, status and reporting for Six Sigma, Lean Manufacturing and
multiple problem solving and corrective action processes & methods.
Lead cross functional teams in solving management selected Lean Six Sigma
projects leading to company savings as well as improvements in quality,
first pass yield, cycle times, and throughput. Motivate team to be
successful and goal oriented. Teaming with corporate and multi-location
quality professionals to engage in cooperative collections of policies and
procedures that reduced non-conformance and improved efficiency in like
processes.
Extensive management experience ~ Supervision and training of employees,
conflict resolution, record keeping, payroll, safety assurance, budgeting
and spending in day-to-day operations, as well as organization of special
events.
EDUCATION
University of Alabama in Huntsville, Huntsville, AL
Six Sigma Black Belt Certification / July 2008
Certified Green Belt - Siemens VDO Automotive (2007)
University of Alabama at Birmingham, Birmingham, AL
Bachelor of Science / May 2002 Major: Biology Minor: Chemistry
TS/ISO 16949:2009 Internal Quality Auditor Certification,
Plexus Int'l, February 2010
Lean Kaizen Promotion Workshop 2008
Tau Kappa Epsilon Fraternity - (TKE) Alumni,
1999 Vice-President, 2000 Secretary, 2001 Treasurer
Boy Scouts of America -Eagle Scout Award
MANUFACTURING MANAGEMENT EXPERIENCE
Continental Automotive Systems, Huntsville, AL
December 2007 to Present
A $Multi-Billion Tier 1 Automotive electronic products manufacturing
and design solutions company, headquartered regionally in Auburn
Hills, MI and globally in Hanover, Germany with multiple NAFTA
facilities in the US, Canada and Mexico. Huntsville is a high volume
manufacturing facility of automotive electronic products with a daily
output of 39K end items. I was retained as a Manufacturing Supervisor
and later promoted to Quality Planner with the Interior Division -
Multimedia Group.
Quality Planner/ Six Sigma Black Belt / Continental Automotive Systems,
Huntsville, Al
. Quality Engineer on all multimedia R & D projects monitoring the
lifecycle process of each project and actively lead, participate and
drive the APQP (Advanced Product Quality Process) utilizing multiple
Quality tools (PFMEA, DOE, etc.).
. Responsible for continuous improvement projects for the HSV
Infotainment and Connectivity Quality Group. Review and disposition
changes to customer and quality system documents as required.
(ISO/TS16949 compliance)
. Create appropriate process sheets and standard procedures and drive
control plan activities.
. Participate in the PPAP (Production Part Approval Process) process as
required.
. Support quality and production in the resolution of internally and
externally generated corrective actions. Motivate team to be
successful and goal oriented.
. Insure that the supplied processes are followed by each project team
daily. Ensure that production processes operate
in a manner compliant to customer quality requirements
. Implement appropriate lean manufacturing methodologies into the
production process to reduce/eliminate waste and participate on teams
focused on lean implementation.
. Inform Senior Global Divisional management the quality status of each
project monthly and of the current Quality Metrics of all America
Region production quality statistics.
. Monitor and identify manufacturing processes for improvement and
assist efforts to implement zero defects strategies.
. Lead cross functional teams in solving management selected lean six
sigma projects leading to company savings excess of $25,000, FPY
improvements of 30%, and 10% improvement of schedule attainment.
. Work with Customers, Supplier Quality, Suppliers, Design Engineering,
and Manufacturing to resolve Quality complaints.
. Investigate and lead team to permanent corrective actions for
manufacturing Quality
Incidents (Internal, Warranty, and Customer Plant Returns) resulting
in a 50% reduction in 0km parts per million defects and a 25%
improvement in warranty complaints per thousand.
. Write 8D reports for manufacturing quality incidents. (Internal,
Warranty, and Customer
Plant Returns) Initiate activities to drive down cost of poor quality
and reduce risk for company and customers.
. Conduct Quality Audits of plant processes as part of safe shutdown
plant closure exit procedure.
. Provide appropriate training to production employees for new
processes, process changes and remedial process training as
appropriate.
Manufacturing Supervisor/ Six Sigma Black Belt / Continental Automotive
Systems, Huntsville, Al
. Daily management of a team of 20-45 people engaged in the assembly of
automotive electronics.
. Directly responsible for monitoring line flow and output, continuously
reviewing key quality metrics, the allocation of trained manpower on
jobs, and working with an extensive team of support engineers and
skilled trades personnel on the management of these metrics.
. Motivate team to be successful and goal oriented
. Responsible for time keeping of direct reports.
. Carry out daily shift action plans and monitor to completion.
. Insure that the supplied processes are followed by team daily.
Carry out all production/quality initiatives to insure customer
satisfaction
. Lead cross functional teams in solving management selected lean six
sigma
projects leading to company savings in excess of $200,000 as FPY
improvements of 30% and 10% improvement of schedule attainment.
Siemens VDO Automotive, Huntsville, AL
July 2005 to December 2007
A $Multi-Billion Tier 1 Automotive electronic products manufacturing
and design solutions company, headquartered regionally in Auburn
Hills, MI and globally in Regensburg, Germany with multiple NAFTA
facilities in the US, Canada and Mexico until its sell to Continental.
I was a Manufacturing Supervisor with the SVAC Division - Interior and
Infotainment.
Manufacturing Supervisor / Siemens VDO Automotive, Huntsville, Al
. Regularly manage team of 20-45 people engaged in the assembly of
automotive electronics.
. Directly responsible for monitoring line flow and output, continuously
reviewing key quality metrics, the allocation of trained manpower on
jobs, and working with an extensive team of support engineers and
skilled trades personnel on the management of these metrics.
. Motivate team to be successful and goal oriented
. Responsible for time keeping of direct reports.
. Carry out daily shift action plans and monitor to completion.
. Insure that the supplied processes are followed by team daily.
. Carry out all production/quality initiatives to insure customer
satisfaction.
. Lead and participated with cross functional teams in solving
management selected lean six sigma projects leading to company savings
in excess of $25,000 as FPY improvements of 30% and 50% improvement of
schedule attainment.
SALES/ MANAGEMENT EXPERIENCE
American Eagle Outfitters - Birmingham & Tuscaloosa, AL
April 2000 to July 2005
American Eagle Outfitters is a leading retailer that operates under the
American Eagle Outfitters, Martin + OSA, aerie, and 77kids brands. American
Eagle currently operates 958 stores in the 50 states, the District of
Columbus, Puerto Rico, and in Canada.
Store Management - Responsible for all aspects of store management,
including the generation of sales and profit while controlling expenses and
inventory, personnel acquisition and development, maintaining visual
standards and building the AE brand.
Store Manager / American Eagle Outfitters, Birmingham& Tuscaloosa, Al
. Set store goals based on company sales plans and plan of action to
achieve.
Manage store's daily operations with staff 35-55.
. Make weekly employee schedule within budgeted constraints. Hire and
train new employees. Motivate team to be successful and goal oriented.
. Make weekly action plans and monitor to completion.
. Conduct weekly manager's meeting to discuss plans, goals, and needs.
. Assign tasks to associates and following up on them to make sure they
are completed timely and satisfactorily.
. Accountable for preparing and delivering bank deposits
. Provide effective customer service to large client base.
. Responsible for marketing placement and customer transactions.
. Resolve conflicts between customers and employees.
LICENSES AND ACCREDITATIONS
American Red Cross Disaster Services Human Resource Member, 1997 - present
Six Sigma Yellow Belt Training 2006
Lean Six Sigma Green Belt Certified 2007 (UAH)
Six Sigma Black Belt Certified 2008 (UAH)
Lean Kaizen Promotion Office Workshop 2008
TS/ISO 16949:2009 Internal Quality Auditor Certification, Plexus Int'l,,February 2010