Engineer Manager
Resume:
Carey D. Hilburn, Jr.
Fort Smith, AR 72903
Phone: 479-***-****
Email: ablw47@r.postjobfree.com
Qualification Highlights
Accomplished engineering professional with extensive experience in
manufacturing and management. Track record of implementing process
improvements and cost reductions through effective coordination of cross
functional project teams and individual project management. Manage and
train all levels of staff, as well as schedule and evaluate performance.
Dedicated to maintaining high standards and achieving company goals.
Product Management Team Management
Manufacturing Process Staff Training
Improvements
Customer Technical Service CNC Equipment Programming
ISO Compliance Technical Writing
Technical Proficiencies & Special Skills:
SolidWorks, SolidCAM, EZ-CAM, AutoCAD, MS Office Suite, Haas CNC
Machining Equipment, Laser Marking/Etching, Laser Welding, Screen
Printing, Photochemical Etching, Metal Cleaning
Professional Experience
University of Arkansas Fort Smith - Fort Smith,
Arkansas
University / Upward Bound Tutor - November 2009 - Present
Part Time
Provide tutorial assistance in math and science for Upward Bound high
school students and college level students. Promote academic readiness and
good study habits. Work closely with staff and participate as team member
to improve student retention and success.
Whirlpool Corporation - Fort Smith, Arkansas 2008
Supplier Quality Engineer July 2008 - December 2008
Work with manufacturing and suppliers on quality of incoming parts using
Toyota 10X team format. Track supplier quality ratings and work with
suppliers to implement process and handling improvements to increase
product quality. Track SIR data to determine early warning signs and
identify regressions. 10X Team lead for mechanical structures team.
Participate on various TCQ teams for mechanical structures issues.
Selected Contributions:
V Became proficient in tracking SIR data and using the data to implement
quality improvements of suppliers.
V Helped develop rapport between suppliers, materials, purchasing,
manufacturing, and management to more efficiently and effectively
address quality issues and properly assign accountability.
Grace Manufacturing, Inc / Microplane. - Russellville, 2003-2008
Arkansas
Process Engineer February 2005 - July 2008
Perform cross functional duties for sister companies that manufacture
woodworking, kitchen, and medical cutting tools. Research, develop, and
implement manufacturing processes for new products. Improve existing
manufacturing processes to enhance quality, reduce production costs, and
increase throughput. Member of Corrective Action Team responsible for
product quality and continuous improvements. Train personnel to properly
follow all safety, manufacturing, and quality procedures.
Selected Contributions:
V Reduced medical blade tooth grinding scrap from over 50% to less than
5% by developing a new grinding process.
V Reduced lead time to manufacture new tooling by 70%.
Engineering Manager February 2004 - February 2005
Developed and design new consumer products for woodworking and kitchen
industries. Member of product development teams responsible for
determining product functionality and cosmetic requirements. Oversaw
production and testing of prototypes. Coordinated production and delivery
of new equipment and tooling to meet product launch deadlines. Managed the
layout and installation of new production lines. Attend trade shows to
demonstrate new products to existing and potential customers.
Selected Contributions:
V Named as co-inventor on pending patent for stainless steel sanding
discs which received the Popular Mechanics Editor's Choice Award
during the 2007 National Hardware Show.
V Found alternate vendors for product components resulting in 80%
component cost reduction.
Manufacturing Engineer October 2003 - February 2004
Managed up to six machinists responsible for production of new press
tooling and maintenance of existing tooling. Standardized tool designs and
process procedures to support production departments. Wrote work
instructions and procedures in compliance with ISO 9001. Developed a cost
estimation database used by sales department for new product quotes.
Trained operators to properly follow work instructions and read blueprints.
Selected Contributions:
V Designed interchangeable press tooling that reduced setup times up to
90% for specific part numbers.
V Revised plant layout to improve production flow and implement 5S
program.
POM - Russellville, Arkansas 2003
Tooling Engineer March 2003 - October 2003
Programmed CNC equipment and select required tools to manufacture products.
Designed and implemented modifications in plastic injection molds to
accommodate product design changes. Developed machining parameters to
reduce manufacturing costs. Communicated with sales manager and customers
to ensure product requirements were met in production. Instructed tool
room personnel on the production of tooling and fixtures.
Selected Contributions:
V Developed machining process allowing company to keep work in house and
reduce production costs approximately 10% for specific products.
V Installed new software to calculate gear hob ratios for operators
which reduced scrap and increased production output.
RNR Enterprises, Inc. - Russellville, Arkansas 2001-2003
Business Manager October 2001 - March 2003
Managed family convenient store and limousine businesses. Placed product
orders, received inventory, stocked products using FIFO, operated cash
register, and ran daily income reports for convenient store. Scheduled
appointments and received payments for limousine service. Assisted with
radio and newspaper promotions.
Kennametal, Inc. - Latrobe, PA 1993-2001
Product Specialist February 2000 - April 2001
Managed product life cycle of approximately 20,000 line items in tooling
systems catalog. Provided technical support to sales staff and customers.
Developed relationships with potential customers and business partners.
Performed product presentations and demonstrations at customer sites.
Performed monthly presentations for customers, vendors, and staff attending
corporate training sessions. Member of cross functional team on
development of new products. Assisted with the creation of product
brochures and other marketing materials.
Selected Contributions:
V Successfully partnered with vendor on launch of new high pressure
cooling system.
V Completed launch of automated high speed balancing system which was
unique to cutting tool industry.
Manufacturing Engineer / Tool June 1993 - February 2000
Designer
Implemented process improvements to increase manufacturing capacity, reduce
manufacturing costs, and improve process capability. Member of product
development team responsible for development of new carbide cutting tools.
Wrote work instructions and procedures for use of manufacturing and
inspection equipment in compliance with ISO 9001. Worked with vendors to
develop special automated inspection equipment. Designed carbide cutting
tools to customer specifications using 3D CAD software. Supervised eight
machinists responsible for production of new press tooling. Provided
technical support to customers and sales staff on selection and application
of cutting tools.
Selected Contributions:
V Implemented global project that reduced production costs approximately
$500,000 annually and increased process capability 50%.
V Created MS Access database that reduced order process time
approximately 90%.
Entergy Operations, Inc. - Russellville, AR 1991-1993
Co-Op Engineer July 1991 - May 1993
Assisted the maintenance engineering department at Arkansas Nuclear One
facility. Researched equipment specifications and provided maintenance
personnel with alignment and balancing criteria for all rotating equipment.
Maintained department database of plant equipment. Wrote manuals and
procedures for pressure valve testing equipment. Worked with equipment
vendors on the development of equipment instruction manuals.
Selected Contributions:
V Designed new alignment system that reduced pump maintenance time
approximately 20%.
V Completed hundreds of drawing revisions to specify location of plant
equipment within the nuclear reactor.
Education
University of Arkansas - Fayetteville
Graduated with a Bachelor of Science Degree, Mechanical Engineering, 1999
Russellville High School - Russellville, Arkansas
Graduated with High Honors, 1989
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