Don Butler, Jr.
*** ***** **** ? Odenville, AL **120
Home: 205-***-**** ? Cell: 205-***-****
abluai@r.postjobfree.com
Mechanical Engineering and Manufacturing Professional
Project Management and Engineering ? Mechanical and Structural Design
Objective
To obtain a position using my extensive knowledge of manufacturing
processes and equipment used in multiple industries throughout the United
States and Europe. I offer diverse management and engineering experience in
development, manufacturing, and production environments. I am skilled in
production-related problem solving with documented accomplishments in all
aspects of project management.
Professional Summary
Experienced and goal-oriented engineering professional with a proven track
record of consistently meeting and exceeding established goals and
objectives. I have achieved significant results in the areas of capital
project justification, job cost management/control, contract
administration, field installation management, foundry manufacturing
operations, engineering management as well as engineering design and
detailing.
Education
University of Alabama at Birmingham
Bachelor of Science - Engineering
Concentration in Metallurgy
Professional Experience and Achievements
McWane Cast Iron Pipe Company, Birmingham, Alabama
Engineering/Facilities Manager, 2004 - 2010
With McWane Cast Iron Pipe, I successfully led a team which conceived,
designed and implemented capital projects totaling over thirty-five
million dollars. Some of my significant accomplishments at McWane
include:
. Generated $10 million in annual savings after reviewing
maintenance procedures and providing engineering solutions to
struggling processes within the facility
. Collaborated with and supervised the engineering team to design
and install a patent pending pipe painting system
. Designed and Installed an award winning on-site process water
treatment facility resulting in zero water discharge
. Increased product throughput by 25% with equipment modifications
. Reduced staffing requirements by utilizing innovative designs
and process enhancements
. Designed, procured, and installed equipment that ensured and
exceeded compliance with state and federal environmental
regulations
United States Pipe and Foundry Company, Birmingham, Alabama
Manufacturing Engineer Manager, 1994 - 2004
Project Engineer to Principal Engineer, 1981 - 1994
During my career with US Pipe, I served in a variety of capacities.
My responsibilities at US Pipe included:
. Implementation of capital improvement projects in multiple
manufacturing plants from conception through installation and
startup.
. Development of cost-benefit analyses and authoring documents for
project justification.
. Tracking and managing project costs.
. Development of plant layouts and equipment arrangements to
improve productivity.
. Development of comprehensive project schedules and resource
plans.
. Designs, specifications, and procurement of manufacturing
equipment, including mechanical, fluid power, material handling,
and environmental systems.
. Specifications and procurement of pre-engineered and mill-type
buildings and facilities.
. Supervision and direction of activities of engineers, designers,
draftsmen, fabricators, and installation contractors.
. Development of maintenance procedures and training of
maintenance personnel on new equipment
Notable accomplishments:
. Completed projects totaling over $100 million having over $20
million in annual cost savings.
. Projects completed on schedule and under budget in melting,
casting, annealing, quality assurance, lining, coating,
packaging, and environmental.
Additional Professional Experience
. Assisted in the design and installation of an Aluminum Foundry,
Leeds Aluminum Letters.
. Experienced in data collection, study and cost benefit analysis
. Hands-on experience with no-bake and air set binders
. Regularly communicate and coordinate vendors, suppliers and
contractors
. Member of senior level staff at McWane and US Pipe. Responsible
for making decisions affecting operations and all levels of
personnel
Certifications, Skills, Professional Associations and Training
. Industrial Ventilation Conference - Auburn University
. Leadership Training for Managers -- Dale Carnegie
. Commitment to Excellence -- Senn-Delaney / Walter Industries
. Administration of Construction Contracts -- Bradley, Arant,
Rose, and White Law Firm
. Executive Introduction to ISO 9000 - Georgia Institute of
Technology
. Cupola Melting for Engineers - Cast Metals Institute
. Computer-Aided Design (AutoCAD)
. Project Management (MS Project)
. Engineering and Data Analysis (MS Excel)
. ISO, Lean Manufacturing, and Six Sigma Experience
. McWane University, Leadership Training
. Proficient with Microsoft Office Suite