JOHN W. SWEENEY
Livingston, N.J. 07039
Tel. 973-***-****
Cell 973-***-****
Email: *******@***.***
OPERATIONS AND ADMINISTRATION EXECUTIVE with over 15 years of diversified
experience in high-tech commercial and military products. Proven leader in
distribution and warehousing industries, both national and international.
Demonstrates success in Operations and Administration with growth in Sales
and profits through efficient and new approaches to business problem
solving and risk management.
PROFESSIONAL EXPERIENCE
J&F Consulting Strategic Consultant 05/09 to Present
Strategic Consultant for various industries; Expertise in Purchasing,
Production Planning and Inventory Control.
Coni-Seal Inc. Director of Purchasing & Supply Chain
07/08 to 04/09
Global Leader and Distributor of Automotive Parts.
. Implemented a VMI Program across all product categories. Results:
Reduced Safety Stocks form 10 Weeks to 5 Weeks,
. Negotiated Extended Terms From The Supply Chain. Results: Coni-Seal went
from 60 Days Terms to120 Days Term.
. Set-up a Trading Company in China through Coni-Seal's Shanghai Office.
Results: Consolidation of All Freight from Manufacturers in Mainland
China to One Central Location, Reducing LCL Shipments By 60%.
. Implemented E-Z Container Program. Results: Major Chains Were Able to
Build Their Own Containers to Be Drop-Shipped Directly to the
Distribution Centers From Mainland China, Eliminating 40,000 Square Feet
of Warehouse Space.
. Implemented Global Sourcing For All Products. Results: Currently 90% of
All Finished Goods From Off Shore.
. Created a Statistical Data Base For Forward Demand Forecasting. Results:
Increased Inventory Turns From 2 to 3.8 Over Six Months, While
Maintaining a 95% or Higher Fill Rate With the Customer Base.
Wagner Decorative Finishing Division Materials Manager
03/07 to 07/08
World Leader and Manufacturer of Spray Pump Technology.
. Implemented an Inventory Reduction Program to Reduce the Excess and
Obsolete Inventory at Wagner's New Jersey location. Result: Reduced
Inventory Approximately $3,000,000 from March 2007 through January 2007,
Which Represented a 25% Reduction of the Overall Inventory.
. Established regional procurement strategies in conjunction with an
overall global procurement plan. Result: Continual matrix communication
between suppliers and internal business teams at multiple levels.
. Developed Supply Stream Plans, including the implementation of contracts
in the Far East and Europe. Result: 30% Reduction in Overall Costs.
. Developed Prototype Program with Suppliers. Result: transferred more
than 50% of the new product development cost to the Supply Chain.
. Implemented VMI Program (Vendor Managed Inventory Program). Result:
Supply Chain Delivered Directly to WIP Locations on the Manufacturing and
Assembly Floor.
. Set-up Manufacturing and Assembly Operations in Mainland China. Result:
$2,000,000 in Cost Savings
. Implemented a Leveraged Buying Program with Suppliers. Result: Gained
Greater Purchasing Leverage and Reduced Overall Purchasing Costs By 10%.
Royle Industries, Inc. Purchasing/Inventory Control Manager
01/99 to 03/07
Manufacturing Company Dealing in Microwave, RF and Defense Contracts.
. Manufacturing Cost Reduction Program. Result: outsourced labor intent
assemblies reducing overtime by 32%.
. Manufacturing Productivity Program. Identified and qualified outsource
partners for product overflow for large one-time orders. Result: 18-week
industry lead-time was reduced to 4-6 weeks increasing "M" cap sales by
50%.
. Common based Assembly Program. Identified the different variations of an
assembly and reduced it to a common base assembly. Result: reduced the
amount of assemblies on hand by 25% while reducing the manufacturing
cycle time by 50%.
. Vendor Inventory Reclamation Program. Result: reduced inventory by 25%
while using credits to offset new purchases.
. Zero In-bound Freight Program. Results: consolidated vendor base while
reducing inbound freight costs by 25%.
. Payment Terms Program. Results: negotiated 2% net 90-day terms to align
payments to meet cash flow needs.
. Floor Ready Inventory Program. Result: reduced manufacturing cycle time
from 8 weeks to 4 weeks without increasing inventory.
KDI/Aeroflex Inc. Purchasing/Production Control Manager
02/97 to 12/98
Manufacturing company dealing in Microwave, RF & Cellular Products.
. Implemented manufacturing forecast. Result: reduced material costs by
20% while achieving on time deliveries.
. Implemented the use of Job Dispatch System. Result: reduced overtime by
tracking jobs within work centers.
. Implemented Global Sourcing. Result: 35% reduction in raw materials
cost.
. Implemented Global Out-Sourcing for assembly. Result: reduction of
overtime by 50% and a reduction of unit cost by 60%-70%.
. Implemented Global Out-Sourcing for testing. Result: reduction in capital
equipment budget for test equipment by $300,000.
. Implemented VMD or Vendor Managed Design. Result: reduced overtime in
drafting by 20%.
. Implemented consignment inventory with vendors. Result: reduced
inventory levels from $2,900,000 to $700,000 within a six-month period.
. Implemented VMI or Vendor Managed Inventory Program. Result: reduced
future inventory commitments by 80%.
. Implemented JIT II Program. Result: increased the turns on inventory
from 4 turns annually to 12 turns annually.
. Implemented a Store Program. Result: reduced picking by 75%.
. Implemented a Dock to Stock Program. Result: eliminated incoming
inspection and reduced direct labor overhead 10%.
. Implemented Zero Freight Program. Result: reduced freight budget by
$170,000 annually.
. Implemented Freight Pooling. Result: reduced freight from overseas to
KDI's facilities by 35%.
EDUCATION:
The New Jersey City University; B.A. Economics
New Jersey Institute of Technology; Industrial Engineering Studies
Villanova University; Six Sigma Certification