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Engineer Injection Molding

Location:
Huntsville, AL, 35806
Posted:
August 31, 2010

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Resume:

MARION E. GRAHAM

**** *********** ***

Huntsville, AL 35806

****************@*****.***

256-***-****

Seeking a position with a Team-Oriented Company committed to continuous

improvement, where education and experience in Industrial/Manufacturing

Engineering and Production Management will best be utilized.

EXPERTISE:

Lean Manufacturing Process Flow Charts Ergonomics

Demand Flow Technology Time & Attendance (Kronos) Kaizen-Continuous

Value Stream Mapping Improvement

5 Why Problem Solving SMED Line Balancing

New Product Launch Capacity Analysis Time and Motion Study

5s Process AutoCAD/MS Office Cost Estimating

One Piece Flow QS-9000/TS 16949/ISO 14001 Standard Operating

MRP/ERP/JIT Procedures

Value Engineering/Analysis SAP/MOVEX/MAPICS

MS Office Suite

Techniques in Problem (Excel,Word Etc

Solving

PROFESSIONAL EXPERIENCE:

09/06 to present, Production Supervisor, Continental Automotive Systems,

Huntsville, AL

. Supervise the activities of 30 union employees (26 production & 4

maintenance) engaged in the manufacture of radio and navigation systems

including the PCB's for major automotive manufacturers.

. Principal processes are SMD (Surface Mount Devices), Robotic Assy,

testing, Selective Solder, Final assembly, and packaging.

. Coordinate effective communication and support, delegate duties as

required, and measure outcomes.

. Prioritize work to ensure most efficient use of time and resources,

review quality control data, and adjust as required.

. Monitor key performance indicators through OEE & Manufacturing

Performance reporting and manage inventory levels.

. Prepare production and inventory reports, and track production levels,

downtime, and efficiencies.

. Daily use of Lean Manufacturing Tools & Methodology, including JIT

manufacturing (Pull System), One Piece Flow, Point of Use Storage &

Kanban

. Manage & scheduled Preventive Maintenance of Equipment

. Manage Time and Attendance using Kronos

. Perform daily 5S Audits

. Ensure all work is conducted in a safe and responsible manner.

03/05 to 09/06, Production Manager, Electricfil Corporation, Elkmont, AL

Manufacturer of Electronic Transmission Sensors for the Automotive

Industry. Major processes include assembly soldering, Epoxy Resin potting,

plastic injection molding, and testing.

. Directed the activities of over 75 team members including 3 production

supervisors and 1 maintenance supervisor.

. Provided leadership to all supervisors to ensure fair and consistent

application of processes and procedures across all shifts.

. Monitored and managed key indicators, and coordinated manufacturing

activities with the management team.

. Organized production activities, executed weekly schedules, and followed

up on all production-related activities to facilitate continuous

improvement through the utilization of lean manufacturing principles.

. Frequently interacted with all levels of management to ensure company

policies and procedures were followed.

. Coordinate with The Inventory Management Department to schedule proper

materials and quantity

. Daily use of various Lean Manufacturing Tools & Methodology

. Kaizen Event Team Leader (Improvement to Existing Processes)

. 5S Trainer

. Assist in the Hiring Process of Supervisors & Production Employees

. 01/04 to 03/05, Production Supervisor, ISE Innomotive Systems,

Tuscaloosa, AL

Manufacturer of front and rear bumpers for Mercedes. The major processes

are robotic welding, E-coating and assembly.

. Coordinated and managed the activities of all production employees/

resources, planned and scheduled work to efficiently utilize equipment

and maximize productivity.

. Developed the workforce through effective training, delegation, and

performance evaluation/counseling.

. Led scrap reduction efforts, efficiency improvements, and other cost

saving strategies.

. Ensured the achievement of facility operating goals in terms of quality,

scrap, line efficiency, budgets, safety, housekeeping and personnel

practices.

. Led team meetings to discuss departmental issues and sought input from

hourly employees within the department.

. Oversaw product data management and inventory control using SAP, prepared

labor and equipment usage reports, utilized the principles of 5S, and

supported all company policies and procedures.

. 5S Trainer

. Assist in the Hiring Process of Production Employees

01/01 to 11/03, Senior Industrial/Manufacturing Engineer, Federal Mogul,

Boaz, AL

Manufacturer of automotive parts (friction and chassis).

. Responsible for capacity planning and labor standards in machining,

welding, assembly, and High Speed Packaging.

. Skilled in the provision of product data management utilizing SAP.

. Additional duties included serving as Kaizen Group Leader, 5S champion,

new product introduction and engineering change notice coordinator, QS-

9000 internal auditor, and ISO 14001 internal auditor.

. Frequently use of SMED (Single Minute Exchange of Dies) to improve

changeover time

.

08/94 to 12/00, Senior Industrial/Manufacturing Engineer, McQuay

International, Scottsboro, AL

Union manufacturer of HVAC equipment. Major processes include basic sheet

metal fabrication shears, brake presses, roll forming, punch presses, fin

presses, mechanical expanders, brazing, bending, spinning, end forming and

assembly.

. Analyzed labor variance (efficiency and productivity) and reviewed

critical areas such as capacity, staffing requirements, and downtime.

. Performed product data management (ERP) for new items and maintenance of

existing items, estimated cost of new products, established and

maintained labor standards, implemented cost reduction projects, and

designed plant and work station layouts.

12/91 to 08/94, GenCorp Automotive, Wabash, IN

Union manufacturer of rubber products, bushings and window seals utilizing

injection molding and extrusion processes.

Manager, Injection Molding

. Managed, planned and directed the activities of three salaried

supervisors.

. Managed overall department operations to ensure achievement of objectives

directly or through staff.

. Responsible for department scheduling and target cost attainment.

. Measured productivity, efficiency, quality, and on-time delivery on a

daily basis.

.

Senior Industrial Engineer

. Responsible for plant layouts, labor standards development, and

maintaining wage incentive programs.

. Duties included implementing and maintaining item masters, routings, and

BOM's through MAPICS.

. Developed processes, methods and procedures for new products.

EDUCATION:

B.A. Business Administration,

Mississippi Industrial College, Holly Springs, MS

References Available upon Request



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