INDUSTRIAL MANUFACTURING & PROCESS ENGINEER
Conceptual thinking, self starter, data oriented and result driven person
with Lean and Six Sigma background. Extensive experience and knowledge in
manufacturing processes, process improvement and cost reduction. Dynamic
and resourceful person with Capex justification and procurement skills to
greatly improve the bottom line of the company. Hands on experience in
leading and facilitating Kaizen and major capital projects. Capable of
analyzing opportunities with outside the box thinking. Experienced in
safety management and compliance.
KEY QUALIFICATION
Project management
Process improvement
Problem solving
Lean principles
Kaizen leader
Workplace organization
Capex justification
Facility planning
Time study
Ergonomics
Cost management
Procurement skills
Customer Service
Microsoft Office
AutoCAD
PROFESSIONAL EXPERIENCE
Case New Holland America, LLC., Lebanon, Indiana
01/2008 - 05/2010
Continuous Improvement Manager (05/2009 - 05/2010)
Managed, provided, and controlled support projects and outside contracts.
Provided and implemented cost saving ideas with improved process.
Recognized by superiors for effective communication skills, delegated to
the contact person position to communicate any needs with building owner.
Managed the justification, design and bids of a $4.5M mezzanine project
Better managed operational costs to budget by new processes and ideas
Saved over $100K annually and created a more environmentally friendly
company with enhanced recycling programs
Lean Industrial Engineer (01/2008 - 05/2009)
Provided solutions for any bottleneck operations by using the Kaizen
approach. Updated the packaging costs.
Facilitated Kaizen events in improving process flow and visuals
Led a team in establishing better packaging labor costs structure
Established work instructions for all processes
Leggett & Platt, Inc., Whittier, California (A fortune 500 company)
08/2005 - 01/2008
Continuous Improvement / Compliance Manager
Facilitated and implemented Kaizen events to improve productivity and flow.
Helped management in justifying any cost saving projects. Managed branch's
environmental and safety programs, trainings, and activities.
Led new product design requirement projects for new customers
Saved over $100K annually on raw material cost by rearranging the raw
material storage room
Reduced travel time and bottle neck by moving carton storage room closer to
packing department
Implemented a 2 man assembly line from a 4 man assembly line to improve
productivity by 30%
Performed feasibility study on having automation to improve productivity
and reducing inventory
Helped other branch establish their compliance programs
Hollywood Bed and Spring Manufacturing, Commerce, California
07/2002 - 08/2005
Industrial & Product Engineer / Purchasing
Maintained the company's master production schedule (MPS) and material
information to produce accurate material requirement planning (MRP) report.
Used the MRP report to purchase and schedule materials and production.
Suggested and implemented other improvement ideas.
Increased packing productivity by over 50% by implementing the employee
incentive program
Saved over $400K annually, improved Safety and Environmental compliance by
implementing new water-based paint
Eliminated material shortage and lowered inventory level by maximizing the
utilization of the Master Production Scheduling and the Material
Requirement Planning (MRP) to better manage material planning and logistic
Designed, sourced, and procured materials and services for new product
lines
Performed labor cost reduction by implementing lean-approach for
manufacturing
Leggett & Platt, Inc., Whittier, California (A fortune 500 company)
08/1996 - 06/2002
Industrial Engineer / Safety / Engineering Supervisor (06/1999 - 06/2002)
Supervised the Engineering Department in addition to previous job
assignments.
Approved and installed a $250K auto-bagger machine to automate the bagging
operation for all North American usage
Re-aligned and implemented new production standards throughout 3 facilities
using Predetermined Motion Time-Study
Helped management in productivity improvement, safety programs
establishment and standard establishment for the new branch acquisition
Industrial / Safety Engineer (08/1996 - 06/1999)
Re-aligned and maintained the accuracy of all time studies for work
standards. Performed process improvements on work cells. Learned and
maintained safety compliance standard.
Designed and implemented layout for a new warehouse
Established 3 man assembly lines from 5 man assembly lines to improve
productivity by 35%
Designed and implemented layout for a new warehouse
Re-deployed, improved and maintained firm's overall safety programs,
including safety program development and maintenance, conducting safety
trainings, and correspondences with the corporate risk management team
EDUCATION
California State Polytechnic University, Pomona, California
BS in Industrial Engineering
TRAINING & CERTIFICATION
Lean Thinking by Back to Basics
Path to Excellence Six Sigma Black CAT by the Leggett & Platt Continuous
Improvement team
Lean Manufacturing by the Glendale College Professional Development Center
Six-Sigma Black Belt practitioner by the Glendale College Professional
Development Center
Pre-Determined Motion Time-Study (PMT) by Robert Krave Consulting Company