Manager Engineer

TONY LUNDELL

**** ********** ***

Ellicott City, MD 21043

1-941-***-**** Mobile

1-

410-***-**** Home

WORK EXPERIENCE

Nestles - Dreyer's Grand Ice Cream Division, Laurel, MD. January 1, 2006

to present.

Utilities & Facilities Systems Manager - Engineering & Technology.

January 1, 2006 to present.

. Provided Utilities and Facilities Project Management Support for a

$239MM plant expansion focusing on the installation, start-up, and

management of the Largest Ammonia Industrial Refrigeration System for

an Ice Cream Plant, all Heating, Ventilation, & Air Conditioning

(HVAC), Industrial Compressed Air Systems, and Infrastructures of

Natural Gas, County Water, Steam, Nitrogen, Wastewater Pre-Treatment

Systems, Glycol Systems, and Facilities equipment involving all doors,

walls, flooring, lighting, building utilities, etc. Implemented

Inspection, Work Order, and Preventive Maintenance Programs for the

above. Implemented Thermography, Oil Analysis, Vibration Analysis, and

other Predictive Technologies to identify and resolve root causes

through design, operation, maintenance, or process changes.

. Drove the implementation and upgrades for the Process Safety

Management (PSM) Program and the EPA Risk Management Program (RMP)

incrementally up to a present 9.40/10.00 Audit Rating for this new

plant including the existing plant's original program that scored

minimal. Continue to manage and continuously improve the PSM Program

to incorporate a Zero Ammonia Leak Mindset. Implemented ISO14001

Documentation Control for PSM. Facilitated New Employee Orientation

for Ammonia Safety, PSM, Emergency Planning & Response, and Hazmat.

Certified Hazmat Technician. Participated and supported Ammonia Safety

Audit (ASA) Teams for other Nestle plants and participate in the

Ammonia Task Force (ATF) for Nestles and the Ammonia Safety Network

for Dreyer's.

. Developed Annual and Long Range Operating Plans and forecasted

Budgets, for the Utilities and Facilities, as well as, developed

entire Preventive Maintenance Programs for the Utilities and

Facilities.

. Performed Capital Projects involving Ammonia Upgrades, Re-Roofing,

Wastewater chemical cost reductions ($22K), Stretch Wrapper

installations ($36K), Door installations and modifications ($115K),

HVAC unit replacements supporting Ozone Depleting and Global Warming

Potential Elimination ($75K), and Refrigeration design, right-sizing,

installation and startups for production freezers and hardeners.

Nestles, Dreyer's, Edy's, Haagen Dazs, and Eskimo Ice Cream Brands

involved including Original, Slow Churn, & Skinny Cow (low fat)

products. Recently supported the installation and startups of an Auto-

Palletizing Project ($10.3M) involving 13 Lorenz Pan Palletizers with

Multi-line and Single line arrangements, 2 LVT Stretch Wrappers,

multiple Nercon inlet Conveyor Systems, Full & Empty Pallet Transfer

Systems, incorporated and sequenced from production lines through an

Autobahn Conveyor System from the old side of the plant and individual

lines from the new side of the plant.

. Reduced Manufacturing and Energy costs through Total Productive

Maintenance (TPM), Resource Conservation, and Plant Engineering

Projects. Participated in multiple cross-functional TPM Pillars and

In Teams. Worked with merging Autonomous and Preventative Maintenance

planning and applications.

. Hired, Trained, Managed, Provided Corrective Actions, and Terminated

candidates positively to achieve high performance Utilities Team (15

positions), Facilities Team, (8 positions) and Auto-Palletizing Team

(8 positions).

. Supervised and negotiated contracts through competitive bidding and

research with outside services and contractors for Utilities and

Facilities.

PepsiCo - Tropicana North America Division. Bradenton, FL. March 24, 1997

- January 1, 2006.

. Senior Utilities Manager - Technical Services. Maintenance and Plant

Engineering of the Largest Ammonia Industrial Refrigeration Systems on

one site for Food Manufacturing in the world, all Heating,

Ventilation, & Air Conditioning (HVAC), Industrial Compressed Air

Systems, and Infrastructures of Natural Gas, County & City Water,

Steam, Cogeneration, Wastewater Treatment Plant, and Glycol Systems.

Total expense budget of $11.6 Million.

. Drove the implementation and upgrades for the Process Safety

Management (PSM) Program and the EPA Risk Management Program (RMP) to

achieve VPP Star Status and Best Practices' ratings by OSHA and the US

EPA. Continue to manage and continuously improve the PSM Program.

$72 million in Capital Project Ammonia Upgrades, including a World

Class Compressor Room and Administrative area.

. $36.3 million in other Capital Project utilities upgrades including

$2.3 million dollar Compressed Air System modernization project.

. Developed Annual and Long Range Operating Budgets, Plans, & Projects.

. Reduced Departmental Operating costs by $482K/Yr and Manufacturing

costs by $849K/Yr through Margin Maximization Projects (MMP's).

. Plant Utilities Manager - Plant Services. Restructured and

Managed the Mechanical Utilities Department consisting of 57 people.

Includes Operations, Maintenance, High Work Performance Systems

(HPWS), Total Productive Maintenance (TPM), Maintenance Optimization

(MO), and Plant Engineering Projects.

. Provided Project Engineering support for all fluid chilling and

freezing system projects involving homogenizing, pasteurization,

blending, chilling, freezing, transferring, CIP's, and Packaging.

. Improved refrigeration systems for increased production throughput by

315K gallons per day.

. Supervised and negotiated contracts with outside services and

contractors.

Sara Lee Corporation - BilMar Foods Division. Zeeland, MI. August 91 -

March 97.

Facilities Engineering Manager. August 91 - August 95, May 96 - March

97.

. Developed and managed the Facilities Engineering Department. Build

the group from 7 original to 15 quality personnel. Total Budget of

$2.9 Million.

. Performed and Oversaw Capital & Expense Projects involving expansions,

renovations, and modification of the facilities, utilities, Ammonia

refrigeration, HVAC, production equipment, high voltage, boilers, etc.

Annual Expenditures of $4.2 - $6.4 Million.

. Also, provided Engineering and Maintenance Services for the above

areas.

. Supervised and negotiated contracts with outside services and

contractors.

Acting Director of Engineering. August 95 - May 96.

. Directed entire Engineering Department consisting of 30 people

involving Project Engineering, Facilities, Refrigeration, Fabrication,

Environmental, and the Waste Water Treatment Plant.

. Developed and managed new departmental facilities expense budget of

$3.4 Million.

. Planned, organized, directed, and managed Capital Projects. 20-125

multiple projects averaging $2.5K-$6MM.

. Developed Annual Operating & Long Range Plans (AOP's and LRP's).

. Lead and managed implementation of the Process Safety Management (PSM)

Program.

. Developed and implemented plans to reduce operation and contracting

costs.

Oscar Mayer Foods Corporation. Madison, WI. January 88 - August 91.

Corporate Project Engineer. Madison, WI. July 90 - August 91.

. Performed plant and equipment layouts, utilities and facilities

requirements' planning, and equipment identification and planning for

two plants.

Maintenance Supervisor. At Louis Rich Division, West Liberty, IA. July 88

- July 90.

. Improved production efficiencies by 18% involving cooking, slicing,

packaging, labeling, and shipping. Performed several R&D, capital,

and other maintenance engineering projects.

Engineering Management Trainee. January 88 - July 88.

. Completed Engineering Management Development Program.

CPT Corporation. Eden Prairie, MN. July 82 - September 86.

Maintenance Technician

. Performed operations and maintenance of HVAC, refrigeration, lighting,

plumbing, electrical, and general utilities and facilities.

Eid's Refrigeration. Wilmar, MN. April 82 - July 82.

Refrigeration Technician

. Performed complete refrigeration system renovations and expansions for

grocery stores.

Marriott Corporation. Marco Island, FL. June 87 - August 87.

Maintenance Engineer. - Summer Intern.

. Completed Engineering Individual Development Program.

. Performed Hotel Engineering and Maintenance.

EDUCATION & TRAINING

. Masters of Business Administration (MBA) - GPA 3.82/4.00.

Correspondence and Adult Education via

Transfers, Internet, and Mail Assignments - Harrington University.

London, England. April 2000.

. Bachelor of Science in Industrial Technology - Concentration in Plant

Engineering. GPA 3.96/4.00. Summa Cum Laude. University of

Wisconsin-STOUT. Menomonie, WI. December 87.

. Associates Diploma in Refrigeration and Appliance Service. Dunwoody

Industrial Institute. Minneapolis, MN. April 82. Served as Class

Representative.

CERTIFICATIONS & MEMBERSHIPS

. One year Certificate in Refrigeration, Air Conditioning, and Heating

(HVAC). Red Wing Area Vocational Technical Institute (AVTI). Red

Wing, MN. May 80.

. Certified Plant Engineer (CPE). Association of Facilities Engineers

(AFE). May 88.

. Certified Manufacturing Engineer (CMfgE). Society of Manufacturing

Engineers (SME). June 90.

. Certified Facilities Environmental Professional (CFEP). AFE. October

96.

. Certified Plant Maintenance Manager (CPMM). AFE. November 00.

. Universal Refrigeration Transition & Recovery. ACCA. January 95.

. Memberships & Involvement's.

. Present Memberships - AEE, AFE, ASHRAE, IIAR, IRC, RETA, & SME.

. School Memberships - AFE, SME, SPHE, & SAHS.

Served as President of AFE (former AIPE) 1987.

Served as Project Director & President of SAHS. 1987.

Community Service Tutor and Student Tutor. 1986 & 87.

. Certified & Registered Environmental Manager (REM), National Registry

of Environmental Professionals (NREP). April 99.

. Certified Development Dimensions International (DDI) Facilitator -

Skills for an Empowered Workforce.

. Certified Industrial Class 2 Wastewater Operator - State of Maryland

Waterworks - Howard County.

. Competent Toastmaster (CTM) - Toastmasters.

. RETA CARO AND CIRO Certified and completed all courses - received

certificates.

ACTIVITIES

Family Activities involving Biking, Camping, Swimming, Sports, Cook Outs,

Home Improvement Projects, and watching Movies.

Playing various Guitars (favorite) and other Instruments, as well as

Vocals, Writing Music, and Artistical Painting.

Supporting our daughter through Gymnastics, Girl Scouts, Varsity

Cheerleading, and Student Internships for Hospital Volunteerism, National

Youth Leadership Forum - Medicine, Jump Start Bio-Medical Science Program -

University of Maryland, and International Gymnastics Camp.

Supporting our son through Boy Scouts (pursing to Eagle Scout Rank by 16th

Birthday), performing Bass Guitar involving writing songs, practicing, and

performing with his own band, and Summer Classes and Boy Scout Camp.

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