David M. Handley
**** ********* ****, **********, ********* 55082 ? 612-***-**** ?
*************@*****.***
SUPPLY CHAIN/OPERATIONS MANAGEMENT
Engineer and operations professional with a proven record of cross-industry
leadership in supply chain management, continuous improvement, and
manufacturing. Certified Black Belt with more than 10 years experience in
leading global industrial and medical device manufacturers. Expertise and
core competencies include
Supervision / Leadership Supply Chain Responsiveness
Continuous Improvement Six Sigma / Lean
Project Management Training Development / Delivery
PROFESSIONAL EXPERIENCE
The Goodyear Tire & Rubber Company, Akron, OH 2007 to 2010
One of the world's largest tire companies with annual sales of $17 billion.
Value Stream/Manufacturing Manager
. Managed production for final assembly and component fabrication providing
supervision for 7 direct reports (production supervisors/technical staff)
and 120 indirect reports.
. Responsible for $10M salary and labor budget, MRO and engineering
expenditures.
. Implemented shift-resolution productivity metrics and drove projects
focused on reducing labor and overhead costs, resulting in 9% increased
output per associate hour and 0.5 days reduced build to stock lead time.
Materials Manager
. Responsible for materials organization including monthly S&OP, production
control, purchasing, warehousing, and shipping/receiving. Managed 4
direct reports and 15 indirect reports. Reduced warehouse inventory from
44,000 to 38,000 tires.
. Responsible for scheduling and inventory management for a facility
shipping 250,000 tires per year, including short lead time developmental
product.
. Project leader for implementation of visual component replenishment
systems, including kanban and electronic inventory management.
. Led cross functional Operations Status team to implement component pull
board, resulting in 20% reduced WIP, 80% reduced customer stockouts, and
improved visibility to inventory status.
Associated Materials Inc., Cuyahoga Falls, OH 2006 to 2007
$1 billion, privately-held vertically integrated manufacturer and
distributor of exterior residential building products in the United States
and Canada.
Manager, Continuous Improvement
. Supervised completion of 12 continuous improvement projects across 7
sites, accounting for $570,000 direct savings comprised of vinyl and
glass scrap reduction and direct labor efficiency improvements.
. Identified and investigated raw material savings opportunity at vinyl
siding production facility. Completed analysis of blending process
capability, impact strength measurement system analysis, and product
evaluation. Annual savings tracked to $120,000.
. Facilitated four-week Six Sigma training program for 24 candidates,
including 2 strategic vendors. Completed one-week leadership development
boot camp for 9 candidates.
Guidant Corporation, St. Paul, MN 2004 to 2006
Manufacturer of implantable cardiac devices and interrogation systems,
since acquired by Boston Scientific.
Supply Chain Group Lead
. Supervised team of 12 direct reports responsible for leading
manufacturing process improvement projects, Six Sigma and Lean project
execution.
. Delivered and helped develop Executive Overview and Green Belt training
in the U.S. and Europe for Guidant personnel and suppliers, resulting in
20 certified Green Belts.
. Developed / implemented a cross-department project prioritization tool
that ranked supply chain risk opportunities and managed Lean Six Sigma
web-based scorecard, tracking 36 projects across 3 sites and multiple
departments.
Supplier Development Engineer
. Reduced average quarterly cycle count expense to manufacturing from
$267,000 to $70,000.
. Reduced silicon wafer fabrication lead time from 37 to 18 days and
improved quality yield variation resulting in 20% reduction in Guidant's
raw material inventories.
. Coordinated with principle vendor, laboratory scientists, commodity team,
and 5 inspection technicians to reduce PCB inspection lead time from 9 to
5 days.
John Deere & Co., Moline, IL 1999 to 2004
$51 billion agricultural and construction equipment manufacturer.
Supplier Development Engineer (Cary, NC)
. Implemented quality assurance and inventory management policy at two
suppliers to comply with Build-to-Demand order fulfillment strategy.
Identified tooling constraints, developed a production plan, and
facilitated weekly S&OP demand planning updates with supplier leadership.
Reduced supplier-attributed line down time from 7 days in FY2002 to 0.5
days in FY2003.
. Modeled supplier's production throughput capability using MPX software
and documented long-term recovery planning to support factory.
Manufacturing Engineering Intern (Dubuque, IA)
. Implemented In-Process-KANBAN production control techniques between
robotic weld and machining as a pilot Demand Flow Technology project.
Reduced average vehicle main frame WIP 30%.
. Trained a five-member process improvement team upon completion of Demand
Flow Technology course at JCIT headquarters in Englewood, Colorado.
MILITARY
US Navy, Submarine Electrician, Norfolk, VA
Operated and maintained fast-attack submarine nuclear power plant
Naval Unit Citation and Arctic Service ribbons for operational performance.
Education / PROFESSIONAL DEVELOPMENT
MBA, Operations and Supply Chain Management, North Carolina State
University
College of Management, Raleigh, NC
BS, Industrial Engineering, University of Wisconsin, Madison, WI
TECHNICAL SKILLS
Certified Six Sigma Black Belt - American Society for Quality (Oct 2005)
Lean Manufacturing Master Certificate - University of Michigan (Sep 2005)
Certified Production and Inventory Manager (CPIM) - APICS (Sep 2003)