WILLIAM M. SHELTON
Florence, SC 29501
Telephone: 843-***-****
email: abl7sj@r.postjobfree.com
SUMMARY OF QUALIFICATIONS
Results oriented, hands-on manufacturing manager with 20 years of
experience in managing plant operations and manufacturing systems for
several major specialty textile companies serving the nonwoven filtration,
industrial roofing, woven upholstery, and engineered membranes industries.
Extensive experience in manufacturing operations, process engineering, and
team driven continuous improvement that have delivered improved safety,
waste reduction, and financial performance. Excellent communication and
leadership skills coupled with the ability to successfully manage and
execute multiple projects.
PROFESSIONAL EXPERIENCE
AHLSTROM FILTRATION LLC, Bethune, SC
2007 - Present
Plant Manager
Managed the operations and overall P&L performance for the Dust Filtration
business at the Bethune site consisting of thee major carding lines to
support a $20 million business. Staff included seven exempt associates
with total responsibility for 75 additional production associates.
o Effectively led the manufacturing team to reduce working capital by 48%
and exceeded operative cash flow targets in 2009.
o Led multiple continuous improvement teams using lean and six sigma
methodologies to reduce waste and increase machine uptime. Start-up
waste was reduced by over 25% on a major carding line.
o Managed and implemented the successful start-up of the Bethune Dust
Filtration plant after relocating equipment from a closing plant in
Massachusetts. The project was on time and on budget.
o Led the purchasing and planning teams that reduced raw material inventory
by 68% and finished goods by 41% through improved forecasting, modified
min/max levels, and improved manufacturing consumption reporting.
o Improved Dust Filtration recordable injuries by more than 75% by
implementing a behavior based program safety program, accomplishing
audits, and holding individuals accountable.
FREUDENBERG TEXBOND, Macon, GA
2006 - 2007
Operations Manager
Managed all manufacturing operations that included extrusion of recycled
PET for staple fiber production, and the production of carded, needle
punched nonwoven roll goods for the industrial roofing industry. Managed
11 direct reports and 90 production associates to support a $40 million
business.
o Implemented a formalized nonwoven line changeover / cleaning procedure
that incorporated preventative maintenance activities and reduced overall
weekly downtime by 20%.
o Led fiber extrusion team to reduce line breaks by 15% and fiber waste by
10% through the use and application of lean techniques.
o Coordinated with the corporate project engineer for the installation and
start-up of a new nonwoven production line in January 07. The
installation was regarded as the "model" of future Freudenberg
installations in terms of implementing safety requirements, and new
facility organization.
o Led manufacturing team that reduced OSHA recordable injuries by 23% in
2006.
o Implementation team member for achieving ISO 14000 and OHSAS 180001
certification.
AHLSTROM LANTOR LLC, Bellingham, MA
2000 - 2006
Operations Manager
Directly responsible for all continuous production activities for the
manufacture and conversion of nonwoven filtration media. These activities
included carding, needlepunch, calendaring, singing, coating, laminating,
and die punching. Managed five exempt associates and 85 production
associates.
o Increased carding productivity by 10% by reducing overtime and enhanced
scheduling.
o Started-up a die punch converting operation. Led team to an increase in
productivity by 35% and part yield to 97%.
o Developed and implemented capacity planning model that helped
manufacturing achieve over 94% on-time delivery from previous levels of
75-80%.
o Developed comprehensive carding startup procedures that resulted in 40%
less fiber being wasted.
o Decreased plant OSHA rate by 66% through training and accountability of
plant personnel.
o Developed and implemented plant wide environmental procedures which
formally defined the systems necessary to gather and submit data in
compliance with state and federal regulatory requirements.
WILLIAM M. SHELTON 843-***-****
PAGE 2
COOLEY GROUP, Pawtucket, RI
1999
Manufacturing Manager
Responsible for all continuous production activities for the manufacture of
engineered membranes. These activities included weaving, knitting,
compounding, coating, rotary screen printing, and film extrusion (TPO, TPU,
and PVC). Managed five exempt associates and 90 production associates.
o Worked cross-functionally with quality and process engineering associates
to develop and implement rapid change over procedures for extrusion
machinery resulting in more than a 20% decrease in changeover time.
o Initiated formal tracking system that analyzed loom stop data and
provided the basis for machine/procedural improvements resulting in a 15
% increase in weaving efficiency.
o Developed production reporting systems that provided shift-by-shift
performance data on all production equipment which positively impacted
team performance and created a more visible and effective communication
tool.
QUAKER FABRIC CORPORATION, Fall River, MA
1994 - 1999
Director of Process Engineering
Led the Process Engineering team to drive continuous improvements in the
manufacture of woven upholstery fabric. Processes included yarn
manufacturing, weaving, and fabric finishing in six plants with more than
1800 employees.
o Led and facilitated all activities that to the successful attainment of
ISO 9001 certification.
o Organized and trained a cross functional team to address numerous QS9000
requirements such as PFMEA, Control Plans, process flow charting,
Measurement System Analysis, Advanced Quality Planning, and PPAP
submission.
o Responsible for designing, specifying, and implementing systems that
measure and control critical process and product characteristics on
various types of textile process equipment.
o Assembled and trained teams of internal quality system auditors that
continuously provided value-added quality system audits of the entire
Quaker quality system.
o Organized and facilitated the Manufacturing Improvement Team to reduce
off-quality and rework levels over 75%.
o Provided education in team-based problem solving techniques for numerous
associate Task Teams.
o Filled position as Director of Finishing for a year and managed over 100
production associates in the fabric finishing area to accomplish
organizational and operational goals. These activities included greige
fabric preparation, needle punching, and fabric coating with volumes of
approximately one million yards per week.
MILLIKEN & CO., Enterprise Plant, Marietta, SC
1990 - 1994
Advanced Process Engineer
Utilized TQM methods to effectively improve product quality while
maintaining process stability.
o Achieved a 60 percent reduction in off-quality in napped knit process
area.
o Designed statistical process control systems and implemented designed
experiments that resulted in decrease variability and a 25% increase in
process capability.
o Conducted process / machinery audits, and capability studies to validate
new and existing processes.
o Responsible for documenting new processes and training operators.
o Implemented cost reduction projects while maintaining process stability.
Average savings of $10k / project.
o Targeted and improved key measures in process area that resulted in a 25
percent reduction in off-quality.
o As a Lead Quality Systems Auditor, organized and led ISO 9000 quality
systems audits for over twenty locations within Milliken & Co.
o Defined auditor training requirements and provided training for both Lead
and Support Quality System Auditors.
o Chosen to organize and lead ISO 9000 implementation for the Automotive
Fabrics Division.
UNITED STATES AIRFORCE, Griffiss AFB, Rome, NY
1984 - 1990
Officer and B-52 crew member
EDUCATION
Master of Business Administration - Rensselaer Polytechnic Institute -
Troy, NY
Master of Science in Management Science (Information Systems) - SUNY
Binghamton, Binghamton, NY
Bachelor of Science in Biology (Concentration in Chemistry & Physics) - The
Citadel - Charleston, SC
PREVIOUSLY HELD CERTIFICATIONS
Certified Quality Manager (CQMgr) - American Society for Quality (ASQ)
Certified Reliability Engineer (CRE) - American Society for Quality (ASQ)
Certified Quality Engineer (CQE) - American Society for Quality (ASQ)
Certified Quality Auditor (CQA) - American Society for Quality (ASQ)
Quality Systems Lead Auditor - Registrar Accreditation Board (RAB)