Engineer Project Manager

John J. Musial, B.S.A.S

**** ***** **** ****

Poland, Ohio 44514

Cell Phone: 330-***-****

Email: abl6lf@r.postjobfree.com Home Phone: 330-***-****

CAREER SUMMARY

Degreed engineer with twenty six years diversified experience in manufacturing, process, and quality

control engineering. Extensive project management and experienced with plant general management.

SELECTED ACCOMPLISHMENTS

Redesigned manufacturing methods for a top of the line product resulting in annual savings of

$50,000.

Restructured production lines into lean manufacturing cells that resulted in $30,000 annual

savings.

Reduced prototype lead time by 50% creating annual savings of approximately $140,000.

Restructured staffing resources resulting in promotion to new position of New Product

Manufacturing Mgr.

Successfully implemented new model change over for a $50 million customer and brought it in on

time and on budget.

Led engineering department into successful compliance for ISO 9001 standards.

Achieved the EPA chrome MACT standards for a facility with 3 chrome lines without loss of

production and within budget.

Developed, composed, and wrote LOTO procedures, facilitated training for LOTO and Safety

education. Met the 2 week deadline set by USDA and avoided potential fines.

Reviewed assembly design, discovered flaw, and awarded bonus for saving company $50,000

annually.

Implemented a comprehensive maintenance database program to identify actual equipment costs and

provide cost benefit analysis to improve equipment purchase and repair decisions.

Standardized machine start up procedures and trained personnel that reduced average plant wide

start up time by 25%.

Instituted a daily operational analysis directed towards troubleshooting, process improvement, and

line balancing resulting in a 25% production improvement.

John J. Musial, BS Pg. 2

Plant Engineer

Summer Garden Food Manufacturing

Boardman, OH (2009 – 2010)

Manage 3 shift maintenance department: Responsible for equipment, operating efficiencies, and continuous

improvement initiatives for the manufacturing/processing plants

New Product Manufacturing Manager

Gasser Chair Co., Youngstown, OH (2007 – 2009)

Responsible for managing, coordinating, and developing new products from prototype through manufacturing

Developed tooling plans and manufacturing deployment

Interfaced with engineering to analyze, resolve, and document product development

Senior Project Manager

Star Extruded Shapes, Canfield, OH (2001 – 2007)

Managed drafting, estimating, and engineering systems pertaining to product design

Produced CAD drawings, bill of materials, operational design, and quality procedures

Procured all components, finish requirements, and fabrication tooling & fixtures from print to finished product

Interfaced on all customer issues pertaining to product development

Plant Manager

Paragon Industries, Youngstown, OH (1999 – 2001)

Managed the operations of a 50 employee, 3 shift, 14 press injection molding facility

Responsible for over all production, inventory control, and profitability

Reported directly to the President to implement ISO 9000 and departmental upgrades

Product Manager of Barrel Division Engineering

New Castle Industries, New Castle, PA (1995 – 1999)

Oversaw all technical aspects of extruding machines from design, drawings and interfacing with shop

personnel

Followed up on all special machining services and insured compliance with customer requirements

Project Engineer

Developed quotations for new & rebuilt sales orders involving extrusion screws, barrels, and extruder

machines

Responsible for plant engineering projects, EPA regulations, and all customer requirements

Production Engineer

The Genie Company, Alliance, OH (1989 – 1995)

Provided technical assistance to manufacturing staff regarding tooling, quality, and product performance

Responsible for thread rolling, grinding, horizontal & vertical broaching, and die cast machining operations

Inspected and tested product for reliability and failure analysis

Quality Assurance Engineer

The Hoover Company, North Canton, OH (1986 – 1989)

Established performance standards of various product lines through capability studies

Initiated and prepared inspection and appraisal procedures

Worked directly with all facets of engineering, marketing, and production personnel to assure product quality

and performance from design to finished product

Process Control Engineer

Developed and designed the processes for tubular mill, metal plating, automatic screw machines, light & heavy

metal forming, thermoset & thermoplastic injection molding

Established gauging criteria and implemented gauging to production

Interfaced with process engineers on tooling corrections and with purchasing staff concerning vendor quality

EDUCATION

Youngstown State University, Youngstown, OH

BS in Applied Science

Major: Mechanical Engineering Minor: Mathematics

Akron/Canton Section of A.S.Q.C.

Statistical Process Control

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