JAMES P. KNOTT
**** ******* **** ( Bel Air, MD **014 ( Home: 410-***-**** ( Email:
***********@***.***
OPERATIONS DIVISION MANAGER
Instrumental in generating $250 million in sales and $50 million in cost savings
during career.
Calculated Risk Taker ( Strategic Business Manager ( Successful Process Integrator
( Proactive Change Agent
SENIOR OPERATIONS and MANUFACTURING EXECUTIVE providing 20+ Global and National
years of accomplishments in the steel industry. Achieved Manufacturing
expertise in manufacturing best practices, capital project Leadership
implementation and start-ups, labor union environment
management, product and process diversification, improvement Multi-Site
projects, and equipment design and optimization. Traveled to Manufacturing
Austria, Japan, Germany, South Africa, Mexico, and Canada to Management
conduct business.
General Business
Member of team involved in manufacturing facility start-ups, Operations
turnarounds, consolidations and shutdowns as well as
corporate buy and sell events, financial turnarounds, and New Product
bankruptcy avoidance and emergence initiatives. Manufacturing
Regarded as a highly effective change agent who influences
significant improvements in manufacturing processes and Manufacturing
products, reverses status quo of organizations, and drives Systems
synergy during process improvement planning and integration Implementation
stages.
Acknowledged as a subject matter expert in steel sheet Revenue Generation
pickling, hydrochloric and sulfuric acid logistics, equipment Strategies
optimization strategies, and sheet steel / tandem mill cold
reduction strategies. Sarbanes Oxley
Compliance
LEADERSHIP STRENGTHS
Manufacturing Yield Improvements ( Global and National Logistics Program
Management ( Supplier Relationships and Contract Negotiations ( Continuous
Process Improvements ( Cost Saving Opportunities
Just-In-Time Manufacturing ( Multi-Million Dollar Contract Negotiations (
Quality Assurance and Quality Control Strategies ( Business Analysis and
Gap Resolution ( Six Sigma ( 5S ( New Business Development
Global Customer and Vendor Relationships ( New Capital Equipment
Acquisition and Commissioning ( Purchasing Oversight ( Efficiency
Improvements ( Multi-Million Dollar Inventory Management ( OSHA Compliance
( Customer Relationship Management ( Customer Problem Resolution ( Budget
Development and Control ( Sales Pipeline Development ( Sales and Marketing
( Sales Leads Generation ( Customer Contract Negotiations
CAREER EXPERIENCE
SEVERSTAL STEEL - Sparrows Point, MD 1984 to Present
DIVISION MANAGER (2008 to Present)
Staff: 8 Direct Reports - Manufacturing Manager, Area Manager Rolling,
Area Manager Process Lines, Area Manager Plating Lines, Area Manager
Electrical Maintenance, Area Manager Mechanical Maintenance, Reliability
Engineer, Chief Clerk; 438 Indirect Reports.
Promoted to lead a manufacturing group that produces nearly $500 million
in finished high-end manufacturing goods, and direct one of the company's
most profitable divisions. Span of control entails labor union
negotiations and relationships, Profit & Loss management, IBIT
strategies, cost saving roadmaps, sales and manufacturing activity
coordination, process performance tracking and improvements, employee
safety and OSHA compliance, quality assurance and control, manufacturing
best practices and processes, equipment maintenance, and resource
allocation.
< Planned and executed a financial turnaround event that transitioned
the Tin Mill from the largest unprofitable division to the most
successful ranking division in terms of IBIT performance. Leadership
underpinned $20+ million in profit during the worst economic situation
in the metals market in decades.
< Masterminded a plan that enabled team to accelerate unit production
from 316,000+ tons to 524,000+ tons in two years. Successfully managed
operation and maintenance costs and experienced only a 10.55% increase
during this same base period.
< Principal player who grew the Tin Mill organization from $228 million
to $487 million in two years. 113% gain was achieved through
production increases, key product diversification, and cross-
functional group strategy meetings.
< Facilitated a significant plan that downsized salaried employees 25%
in the first 30 months; effort saved in excess of $800,000 per year in
payroll expenses.
< Led high-performance team in 2008 that broke all safety records in the
history of a 90+ year old organization.
< Capitalized on capabilities of other divisions to boost production by
an additional 1,500 tons per week. Thought leadership provided a path
for more than $70+ million in potential revenue.
< Member of team that is negotiating a new contract with USW
representatives as well as reorganizational terms.
AREA MANAGER (1999 to 2008)
Staff: 7 Direct Reports -72 Indirect reports.
Tapped to start-up and manage a high-speed 0.5 million gallon
hydrochloric acid pickling operation that was associated with an
automated continuous sheet steel rolling mill. Held accountable for
profit performance, manufacturing operations, maintenance, quality, and
compliance for a new $365 million steel rolling facility.
< Member of start-up team in charge of all safety reviews during design
and construction phases. Oversaw 60 operations and maintenance
professionals that traveled to Austria for 30 days of on-site
training.
< Saved $172,000 in the first year by implementing a chemical change
during the pickling process. Initiative also decreased hazardous
wastes 17%, and drove quality and product consistency results.
< Mobilized a high-caliber team that redesigned a fluid flow and
operational methodology which resulted in more than 560 additional
production hours, lower production downtime, and $6 million in new
revenue in the first year.
< Regarded by colleagues as an international subject matter expert in
sheet steel pickling operations and as an expert troubleshooter
regarding forge steel roll applications. Selected to present numerous
papers and resolve steel sheet pickling operations problems on a
global basis.
GENERAL FOREMAN (1997 to 1999)
Staff: 183 Direct Reports
< Leveraged production background to decrease product quality reject
rates by nearly 50% in 21 months, and totally eliminated the number
one reason for inferior product issues.
< Directed team that boosted production 3% and achieved production
records during 1997 and during the third and fourth quarters of 1998.
< Realized an annualized savings by improving production processes and
negotiating terms with labor union representatives which included
employee downsizing events.
< Took steps needed to decrease total department spending 8%, and helped
capture a "Team Excellence Award" for a successful process upgrade
initiative in the rolling mill unit.
MARKETING MANAGER (1995 to 1997)
Staff: 4 Direct Reports - Sales Professionals
< Supervised team that generated $40 million in annual sales, and helped
push total mill product revenue by an additional 20% ($8 million) in
1996.
< Recognized for landing an unprecedented deal with a Japanese company
for large diameter forged rolls. Sales contract was the first of its
kind for a USA company, and paved the way for more than $7 million in
direct sales in the next five years.
< Shifted the sales effort to individual product targets which resulted
in an 8% sales increase in 1996.
< Trained eight sales representatives in high-caliber sales practices,
product applications, and technical support.
MARKETING SPECIALIST (1988 to 1995)
< Delivered $3.7 million in new account sales in 1995, and achieved
annual sales volume exceeding $15 million.
< Leveraged technical application knowledge and salesmanship skills to
rank as the number one sales person in the division four out of six
years.
< Designed a plan that pushed sales among non-captured accounts $5
million during 1995.
PRODUCTION FOREMAN (1986 to 1988)
QUALITY CONTROL ENGINEER (1985 to 1986)
TECHNICAL ASSISTANT (1984 to 1985)
EDUCATION
Bachelor of Science, Mechanical Engineering ( Villanova University,
Villanova, PA