Gordon A. Flowers, C.P.M., CFPIM
Zanesville, OH 43701
Phone: 740-***-**** abl5rs@r.postjobfree.com Cell: 740-***-****
Linkedin Profile: http://www.linkedin.com/in/gordonflowers
SUMMARY
Materials, supply chain, inventory management, and purchasing professional
with expertise working in a manufacturing environment. Complimented with
global experience, background in purchasing and negotiations, production
assembly, metal fabrication, JIT, and VMI (vendor managed inventory). High
level of proficiency as it relates to ISO 9000. Understands and maintains
compliance with OSHA regulations and requirements. Highly proficient with
computer systems integration to include S&OP, CRP, and MRP II / ERP.
PROFESSIONAL EXPERIENCE
INDUSTRIAL AUTOMOTIVE COMPONENTS, Madisonville, Kentucky
4/2010-7/2010
Materials Manager
Responsible for all materials functions and logistics within the
organization. Scheduled all injection molding work centers and interior
manufacturing cells, regulated downtime resulting from mold and tool
changes, programmed all preventive maintenance schedules, and developed
procedures for the inflow of materials from the point of origin and outflow
of materials to the point of expenditure. Proactive in finding mobile
solutions for deployment of outbound and inbound freight.
DETROIT DIESEL EAST (DAIMLER CORPORATION), Cambridge, OH 2000 - 2009
Materials Manager
Managed and supervised 31 direct reports over 2 plants and 3 shifts
covering areas of buyer / planner, shipping / receiving, inventory control,
transportation, supply, and material handlers. Generated all Bill of
Material creation, revisions, and material costing. Accountable for the
operations of the supply chain management system with strong emphasis on
controlling and reducing overall material costs supporting multi-functional
production lines by way of sales and operation planning. Answerable for
annual purchasing expenditures of $60 million. Materials / Purchasing
liaison for Corporate and Division, supporting overall corporate goals.
Control of inbound and outbound transportation costs and tracking of ASNs
(advanced shipping notice).
. Designed and established cycle count program resulting in inventory
accuracy of 96% with a $250,000 annual cost savings by eliminating
physical inventory which served as a benchmark for all other centers.
. $250,000 annual favorable PPV (purchase parts variance) on core buying,
$2 million positive PPV over a 5 year period over engine product line.
. Improved company standards as a result of Daimler and KPMG audits which
created the benchmark for other locations.
. Developed and administered an objective supplier evaluation system that
met ISO requirements.
. Eliminated 50% of manufacturing production paperwork using Lean
Manufacturing / Kanban techniques.
. Implemented a 12 month rolling forecast system for required parts from
global sources to support production requirement.
. Founded and directed integrated supplier stocking programs (VMI) on
indirect material which reduced company inventory levels by 100%.
. Created and executed, through team approach; inventory parts stocking
system which allowed direct inventory tracking by location.
. Involved in new product line launches to Mopar: developed new suppliers
and forecasting system, created packaging specifications, and bill of
materials which generated over $5 million sales to date.
CAST - FAB TECHNOLOGIES, SECURITY SYSTEMS EQUIPMENT, Cincinnati, OH 1999 -
2000
Materials Manager
Accountable for the development and operations of the supply chain
management, which includes purchasing, production control, production
scheduling, and capacity planning, customer order entry, customer service,
transportation, sales and operations planning, shipping and receiving, and
operations of ERP system.
. Oversaw the development and execution of the monthly S&OP which resulted
in short, medium, and long range sales, manufacturing, materials, and
financial planning.
CATERPILLAR, Dyersburg, TN 1997 - 1998
Logistics / Materials Manager
Managed the supply chain management of raw material from suppliers to
shipment of finished goods to customers. Established monthly production
plan and tracking production plan to actual, developed rolling forecast for
raw materials and production requirements.
. Completed long range projects for the replacement of current
manufacturing system to advance and enhance the ERP operations.
ICE (USA), Inc, Bolivar, TN 1996 - 1997
Comptroller / Materials Manager
Directed all accounting functions of company through and including P&L,
maintained and supervised all computer processing, streamlined computer
services, training and development of employees, monitoring purchasing and
inventory, reports to CEO regarding financial standing of company, handling
all budgeting processes and payroll. Participated in the full operation of
facility.
. Negotiated and established supplier stocking programs. Reduced material
costs by 12% and secured parts availability in a make-to-order
manufacturing environment.
LAU, Dayton, OH 1993 - 1995
Division of Tomkins
Materials Manager
Oversaw the management of materials utilized within the manufacturing
facility, development and implementation of formal cost reduction programs,
tracked and monitored material costs, monitored shipping, assisted senior
management in the development and implementation of overall plant
operations planning, scheduling, training and development of employees to
reduce total cumulative manufacturing lead times, implemented and monitored
supplier reduction project.
. Formulated the processes which reduced material costs by 25% through
conciliation of long-term contracts and establishment of VMI programs.
. Decreased direct labor costs by 15% annually. Utilized the theory of
constraints to gain control and re-schedule bottle-neck operations and
eliminated overtime.
. Reduced total logistics costs by 20% annually by restructuring all
transportation procedures.
EDUCATION
BS, Bellevue University, Bellevue, NE, Conferred, 1994
PROFESSIONAL ORGANIZATIONS / CERTIFICATIONS
Certified Fellow Level, American Production and Inventory Control Society
(CFPIM)
Certified, National Association of Purchasing Management (C.P.M.) Expired
ORGANIZATION HONORS
APICS "Member of the Year", 1989 - 1990, for developing and teaching APICS
Certification Courses
Guest lecturer OH State University MBA program