REX G. KERFOOT
Greer, SC *****
864-***-**** home
803-***-**** cell
August 2, 2010
To Whom It May Concern:
I am enclosing my resume as a first step in exploring the possibilities of
a full time position with your company. I am an experienced and qualified
Plant Manager . I have a successful background in the manufacturing and
development of Slewing ring Bearings, diesel engine components, gear train
and shop floor managing. My last position was Plant Manager at start-up of
the ILJIN AMERICA Plant with 50 employees, 15 Salary and 35 hourly. I am
confident that I can be a strong contributor to your team based on the
following accomplishments.
. Working with the customers, Engineers and shop personnel in
eliminating operations for on going cost savings.
. Developed training database to track the progress of the shop
personnel. This also enables us to establish a strong cross training
program.
. Complete initial slew ring plant start up
. Have successfully implemented 5S and Lean Manufacturing concepts on
the shop floor
. Have successfully reduced inventory dollars and reduced throughput on
the production floor.
As a Manager, I would bring years of experience in shop management, CNC
turning, gear hobbing, grinding, balancing, tool room, quality, customer
service, programming, supplier development, employee training, and methods
engineering. I am dedicated to any task I undertake and am not afraid of
responsibility. I work well in a team environment and on my own.
I would like to thank-you for your time in considering my resume. I can be
reached at 803-***-****.
Sincerely,
Rex G. Kerfoot
4 Wadsworth Ct.
Greer, SC 29651
Rex Kerfoot
____________________________________________________________________________
____________________________________________________________________________
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Objective To secure a position in a manufacturing environment where my
technical strengths and managerial experience will assist the
organization in achieving continuous improvement, growth, and
customer service goals.
Education Troy State University Sumter, South
Carolina
Masters of Business Administration
University of South Carolina
Sumter, South Carolina
Bachelor of Science Degree in Business
Administration, focus on Management
University of South
Carolina Sumter, South Carolina
Associates in Arts Degree in Business
Career Accomplishments
. Plant Manager for initial start up of a Slewing Ring bearing
plant
. Totally responsible for the hiring of all management staff
positions
. Managed the refurbishment on a $25 million building upgrade
. Managed the machine delivery schedule for the new equipment
on the shop floor totaling $24 million in new equipment.
. Worked with the customers reviewing design and
manufacturability of the product
Reduction of Production line headcount by thirty percent for a
savings of $125,000 annually
. Developed a training program and performance level for new
and current employees
. CQE certification through the American Society of Quality
. Increased management decision-making effectiveness by
improving the accuracy and availability of key information
provided through setting up a system of standards that the
employees worked to on getting the tools re-ground.
. Developed tooling vendors that improved efficiency on the production line
and at a cost reduction of 5%
. Outside sales experience on a contract basis. In a short time was able to
increase their customer base in my territory by 20% and there total
revenue by 3%.
. Increased throughput in final assembly and machining by process
improvement, which has increased throughput from over 60 days to 37.
. Lowered the monthly controllable budget down from 12% of monthly to sales
to 9%.
. Increased management decision-making effectiveness by
improving the accuracy and availability of key information
provided through Production Tracking System.
. Developed Wire supplier for components to Government Assemblies. This was
a cost savings of more than $100,000 annually.
. Developed manufacturing cells which included operator training plus the
design and purchasing of fixturing, gauging, and cutting tools.
Experience
2008 - 2010 ILJIN AMERICA
Greer, SC
Plant Manager
Manufacturer of large Slew Ring Bearings for Wind Turbine
Industry
Responsibilities
. Managing the activities and direction of 16 direct Staff
employees and 55 indirect reports
. Managing the monthly P & L statement
. Working with the state of South Carolina on meeting all the
requirements agreed upon by the company and state
. Championed the Lean activities, provided leadership,
coaching, and training to team members
. Directly supervise and support Department Managers. Provide
each with departmental objectives and oversee establishment
and implementation of individual development plans to improve
skill sets. Participates and directs matters related to human
resources including wage and benefit administration.
. Formulate and establish policies and objectives directly
affecting the plant's successful attainment of the company's
objectives. Includes safety and quality plans, manufacturing
plans, capital planning, inventory and cost control measures,
staffing requirements, or any other policies or objectives
concerning the facility. Facilitate plant compliance with
customer, division, corporate, and regulatory requirements
and policies.
2006 - 2008 Rotorion Driveshafts LLC
Ladson, SC
Area Manager
Manufacturer of Automotive Driveshafts for Ford, Chrysler,
Mercedes, & BMW
Responsibilities:
. Manage the daily responsibilities and goals of 4 Line
supervisors which also includes the off shifts.
. Responsible for understanding company policies, practices and
procedures and for developing direct reports by coaching,
counseling, and disciplining in accordance with such
policies, practices, and procedures. Responsible for writing
timely, objective performance reviews and communicating
results in one-on-one meetings in a timely fashion.
. Consistently works on CIT related efforts to include
recommending measures to improve production methods,
equipment performance, and quality of product while operating
within assigned budget.
. Is directly involved with calculating manpower requirements
and can adjust/modify/change head count as dictated by
customer demand and business fluctuations.
. Actively participates/supports quality related functions
including support efforts for TS16949, ISO14001, process,
product, and other audits which support/improve
departmental/line activities.
. Responsible for conducting operation specific training,
including relevant environmental and safety information.
. Collaborate with support groups such as Maintenance, Quality,
and Logistics on all matters involving production.
2001 - 2006 Kaydon Corporation
Sumter, SC
Manufacturing Manager
Manufacturer of large Bearings for Military, Government and
Industrial Applications
Responsibilities:
. Manage all aspects of manufacturing to achieve monthly shipping goals for
assigned product lines.
. Manage and prioritize work assignments for 5 direct and 75 indirect
employees.
. Reducing scrap and customer returns using Lean concepts.
. Improving productivity and on-time delivery.
. Incorporating Set-up Reduction.
. Reviewing monthly P&L Statements
. Managing the monthly controllable budget
1997 - 2001 Federal Mogul Corporation
Sumter, SC
Product Engineer \ Quality Engineer
Manufacturer of articulated pistons for heavy duty diesel
engines
Responsibilities:
. Directly responsible for all plant contact between Federal Mogul
Corporate Engineers and the customer for all new and ongoing projects.
. Developed the QS9000 APQP processes for all new products since 1998
. Initiated process FMEA's for the overseas Large Bore Engine program
. Managed several engine projects through to the submission of PPAP's.
. Developed several heat treat suppliers that resulted in $84K annual
savings.
. Maintained daily contact with customers on quality and production
issues.
. Traveled internationally extensively to finalize SQA requirement
1973 - 1996 Fairfield Manufacturing
Inc. Lafayette, IN
Machinist
Manufacture of 2 inch to 6-Feet in Dia. transmission and drive
gears for diesel applications
Responsibilities:
. Responsible for the quality of product out of my machine or cell
. Met the daily output standards required by Engineering
. Went from Journeyman to Class A Tool Maker
. Worked with Engineering on tool durability and elimination of operations
. Reviewed prints with Engineering on the manufacturability of product
. Worked with Engineers on the implementation of the Cell machining
concept
Recommendations Available Upon Request