CHARLES R. FOSTER, JR
E-mail: abl3tz@r.postjobfree.com
EDUCATION: TEMPLE UNIVERSITY, Philadelphia, PA
Bachelor of Business Administration (Concentration in
Finance)
BCMA certification
EXPERIENCE:
April 2008-April ARAMARK UNIFORM SERVICES, Cherry Hill, NJ
Market Center
2009
Production Manager
(8 direct reports, 115 indirect
hourly associates)
Managed a 2 shift operation
where as 170,000 uniform garments and
360,000 lbs of allied products
were processed each week. Budget
/cost responsibility for all
Production, Maintenance and Merchandise
Control issues. Developed
quality control and safety initiatives to improve
Customer service and to reduce
the incident rate of injuries.
Implemented incentives program
to improve the productivity
morale and safety performance
of the associates within the plant.
Negotiated the current
collective bargaining agreement for the local
Union. As safety champion for
entire facility I headed the safety
Steering committee. This cross
function committee comprised of
Management and hourly
associates met weekly to review safety
Performance and to brainstorm
to provide continuous focus on
Improving safety within the
facility. Additionally, I supported the
Baltimore market and the
eastern shore depot each day with shuttle
To support their market base.
Baltimore product mix accounted for
40% of the work processed at
the Cherry Hill Plant. As Plant manager
I was responsible for all
quality control and compliance for all HAACP,
FR,PENSKE or Blood Bourne
Pathogen related to our processing facility.
Hands-on manager who constantly
is looking for ways to raise the bar of
performance for the plant and
it s personnel.
Accomplishments 2008 thru 2009:
Only plant to pass the Blood
Bourne Pathogen audit in the east region.
Cherry Hill received a score of
100% on its audit.
Improved overall production
efficiency of plant personnel 8%. This
Reduced overtime dollars vs.
previous year 60%.
Managed 10% reduction in force
without increasing overtime or
reduction to productivity or
support to service department or route
drivers. Labor savings in
excess of 250,000 per annum.
50% reduction in incident rate
of injuries within the plant. Improved
Lag time reporting for plant.
Last year plant incurred $26,000 in late lag
time reporting fines from
corporate safety. YTD the plant has incurred
no lag time fees for late
reporting of injuries to plant personnel.
Improved inventory control
resulting in $320,000 in savings from prior
year.
Improved customer service and
response time to issues with both
Satellite locations. Reduced
retention fees incurred for late shuttles
By $35,000 from prior year
Reduced turnaround time for
processing of garments by 25%. This
Provide quicker response time
for customer issues and better service to
route drivers.
Bi-weekly visits to both
Baltimore market center and the Seaford DE depot
to support training and
development, customer service and audit
compliance for HAACP and Blood
Bourne pathogen processes.
November 2005 SEARS HOLDING, INC., Morrisville, PA,
Distribution Center
To April 2008
Operations Manager
(3 direct reports/55
associates)
Utilizing the WMS, coordinated
storage, retrieval and scheduling of
Nonconveyable orders for 128
Sears/Kmart stores. Manage the day to
day operation across three
shifts. Developed focus assignment weekly
planner of ongoing projects and
audits, and productivity check list
to best coach and develop my
direct reports. Conducted in excess of
500 one hour observations for
several job functions to support the
Industrial engineering
capability studies to install Realistic
Expectation work standards (RE)
for the company wide Logistic
Performance Program (LPP).
Reorganized the layout of the entire
department to facilitate the
improved productivity of the order fillers.
Developed housekeeping
guidelines to increase awareness of food safety
in the dog food order filling
area. Monthly food safety inspection scores
have been very good since our
last AIB inspection. Hire, train and orient
managers, supervisors and
associates. Build the schedule batch grid and
execute completion of the
schedule of the daily schedule at a high level.
Consequently, the daily
schedule is completed early each day. This high
performance has increased the
productivity of UPH, Utilization and
Effectiveness of the labor
hours. Instituted and steered process
improvement team to involve
associates in the continuous improvement of
the department. Nonconveyable
department has received much praise for
executing Advo sales iniatives
flawlessly for our high volume stores.
Developed mini- flash report to
communicate key performance metrics
to hourly associates. Set the
budgetary staffing goals based on yearly
sales forecast. Administer mid-
year and annual performance appraisals
direct reports.
November 2004
To November 2005
Receiving/RSR Manager
(4 supervisory direct reports/65 associates)
Received and replenished all import and domestic vendor
product. Stock product to provide for the most timely
order fulfillment and shipping to retail stores. Reviews
and analyzes quality, performance and labor reports.
Communicates with other functional groups to ensure
planning and execution of the daily warehouse activities.
Develop work detail, troubleshoot issues and set schedules
to ensure timely completion of work. Profit/Loss
responsibility for Receiving/RSR functional groups.
Leadership responsibilities for union environment including
coaching and development of all direct reports and
subordinates for hiring, training and performance
management. Ensures compliance of company regulatory and
safety rules.
AVON INC., Newark, DE, Distribution Center
November 2003 Warehouse Manager
To July 2004 (75 associates)
Responsible for the manual assembly and processing of
direct sale orders.
Improved the overall productivity of the department from
56% to 94%.
Sponsored quality improvement team, which resulted in 100%
improvement
manual line pieces per error (PPE) of 400 to 806. Selected
as Facilitator and Trainer for corporate change initiative
rolled at the Distribution Center. Developed "Production
After Dark" newsletter to better communicate productivity,
quality and maintenance metrics and issue to associates.
All nine of the Inaugural plant wide quality circle
recipients were my direct reports. Recognized during the
quarterly operational and financial by the Facility
Director as the benchmark for performance.
READY PAC, Florence, NJ
November 2002 Team Manager
To November 2003 Responsible for 100 plus employees for the processing and
packaging of fresh
Produce and salad mixes. Developed control charting in
the trimming operation
to in pack the yields of raw materials. Developed excel
spreadsheets to calculate
raw material yields. Quadrupled finished product out puts.
Set single day product records of 19,000 cases. (25 year
record)
COTT Beverages USA, Concordville, PA
August 2001 Manufacturing Manager
To June 2002 (4 supervisory direct reports/225
associates)
Profit/Loss responsibility for
all 1 liter, 2 liter, 3 liter and 12oz carbonated
beverage production. Managed
24 hr/7day production flex schedule
operation. Process owner for all Six Sigma continuous improvement
iniatives
for the Production department. Developed annual
budgeted goals and
managed the budgetary line
items related to both direct and indirect expenses.
Responsible for attainment of production schedule and the weekly
production
manning of department
Highlights
*Editor of plant-wide
newsletter "Vintage" to improve overall
communications within the
facility.
*Developed and implemented
Quality system check sheets to improve quality
focus of the operators and
to reduce quality holds of finished product.
*Installed the New Cott
Management CIP process (i.e Team Debriefing,
SOP generation and auditing)
*Developed "Red line report"
to communicate daily wins and opportunities
to production personnel.
*Developed SOP manuals for
both the production personnel and the
production supervisors to
establish job expectations.
*Established Quarterly One on
One communication sessions with hourly
personnel to improve and to
facilitate the Coaching and Development
process.
*Conducted monthly
comprehensive One on One session supervisors
to track and analyze cost,
quality, safety and administrative metrics.
*Instituted the "Safety
Awareness Initiative" to improve the overall safety
awareness of the production
workforce. (SAI)
* Steering committee member
for both the Safety and Six Sigma initiatives
within the facility.
*Managed the training and
implementation of the new inventory control
system BPCS/ADC, for
production supervisory personnel.
NABISCO, INC., Philadelphia, PA
April 1996 Lead Line Manager
To August 2001 Charged with the responsibility of both processing and
packing for snacks and cookies on the snack business unit
team. Point person for all new product trials and start-
ups. Coordinator for all product changeovers, with special
focus to provide for allergen and Kosher sanitation.
Maintenance Planner for preventive maintenance in assigned
area. Trainer for new line manager (new hires). Conduct
budget and financial analysis for snack business unit.
Editor of plant newsletter-TeddyGrams, which included
operational, financial and quality communication to
workforce. Selected to chair raw material yield sub team
with A.T. Kearney consultant group, to reduce raw material
losses and yield variance inconsistencies. Business unit
representative for facility ergonomic committee. Developed
productivity improvements with respect to cost, safety
and quality in excess of $800,000.
April 1991 Production Supervisor
To April 1996 Responsible for the packing operation for both cookie and
snack lines. Coordinated scheduling and production
activities of 8 packing personnel. Selected by the Plant
manager to a 30 person Relationship by Objective Labor -
Management Team. The RBO activities were off site and
facilitated by the Federal Mediation Conciliatory Service.
Developed team charter from forced ranked bakery
objectives. This effort was undertaken to transition bakery
toward team based mindset. Project manager for the 1A/6T
new line installation. Coordinated daily follow up meetings
with corporate engineering and outside contractors to
facilitate on time start up. Acted as labor coordinator
during bakery reorganization for direct and indirect
labor shift personnel. As labor coordinator scheduled 200
direct labor personnel, managed 50+ indirect labor shift
personnel.
FRITO-LAY, INC., Indianapolis, IN
April 1989 Production Manager
To April 1991 Responsible for 35 production personnel whose duties
included all operations from processing of raw materials to
packaging of finished product utilizing high-speed
packaging machines. Additional accountabilities entailed
management of 5 main interrelated systems used to drive and
monitor success of business. The 5 systems were: Cost,
Quality, Employee Performance and Feedback, Safety, and
Service to Sales. Consistently outperformed customer
complaint goals, reducing customer complaints 50%.
Successfully met Service to Sales goal of 99.9% with
attainments of 99.94%. Increased productivity while
reducing cost utilizing company's Methods Improvement
Program. Implementation of Improvements yielded the
company approximately $205,000 in reduced cost.
MILITARY
EXPERIENCE: LIEUTENANT, UNITED STATES NAVY
June 1987 Propulsion-5 Division Officer, USS Ranger, San Diego, CA
To April 1988 Responsible for the proper distribution of fuel to a
battle group of nine naval vessels. Directly supervised 25
naval personnel. Served as the Refueling Officer during a
six-month deployment to the Western Pacific during which
more than 22 million gallons of fuel were received. Also
responsible for the fueling of aircraft catapult stations
and pump rooms.
June 1986 Propulsion-4 Division Officer, USS Ranger, San Diego, CA
To June 1987 Responsible for the operation and maintenance of a two
hundred million-dollar propulsion plant. Duties included
the provision of main and auxiliary steam to essential
components on board ship including catapult steam for the
flight deck, ship service turbine generators and forced
draft blowers. Directed 75 machinists and boiler
technicians.
October 1985 Electrical Division Officer, USS Ranger, San Diego, CA
To June 1986 Responsible for the operation of all vital and non-vital
electrical components including flight deck lighting,
aircraft elevators, hangar bay doors, eight ship service
turbine generators, thirty-two aircraft engine starting
stations and all emergency sprinkler systems. Directed 108
electricians.
MILITARY
SCHOOLS: Officer Candidate School - 1984; Surface Warfare School - 1985;
Repair Locker Leader School - 1987
TRAINING AND
DEVELOPMENT: Zenger - Miller Front Line Management
High Involvement Team Training I
and II (80 hours)
Creative Problem Solving I and II
Proficient in MS Word, Excel,
Power point and Outlook
Smart -Manufacturing cost system.
Good Manufacturing Practices-GMPs
Hazard Analysis Critical Control
Points-HACCPs
Six Sigma training for Managers
(40 hours)
AWARDS: Battle Efficiency Ribbon; Sea Service Ribbon;
Navy Expeditionary Medal
(Persian Gulf - 1987); Navy Unit
Commendation Medal (Persian Gulf - 1987)
REFERENCES: Available upon request.