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Manager Quality

Location:
Marion, IA, 52302
Posted:
August 12, 2010

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Resume:

**** ******* ****

Marion, Ia *****

319-***-****

abl1l7@r.postjobfree.com

Larry Dunbar

Objective:

To be a constructive part of a world-class team that will allow me to

use my manufacturing and continuous improvement skills so the TEAM will

be successful in all aspects

Experience:

2003 - present As

sociated material Cedar Rapids IA.

Production Manager - residential window manufacturer

. Manage nine production lines in a two shift operation

. Converted two production lines to mixed model lines to create

flexibility

. Managed 380-420 people and nine salaried supervisors

. Implemented 5S in the departments

. Work with a very diverse work force and deal with language

barriers well

. Developed a cross training matrix to insure we are cross

training at all jobs

. Coordinate production schedules to meet on time delivery

. Increased producitity by 14%

. Use 8D process, A3 process and FMEA's to implement

improvements

Glass Manager - residential window manufacturer

. Manage 64 people in a two shift operation

. Developed PPE standards to improve safety

. Increased volume by 14% by improving the flow in the

department

. Reduced remake percentage by 2%

. Implemented 5S in the department

. Reduced production line downtime with creative scheduling

. Used 8D process to implement improvements

Plant Superintendent - residential window

manufacturer

. Manage all aspects of the second shift operation

. Accident free work force 2.5 years in this roll

. Trained and mentored seven new production supervisors

Production Supervisor - residential window manufacturer

. Insure safety with all team members

. Manage two production lines and a total of 55 people

. monitor time and attendance

. Implemented an operator's training manual

. Monitored production, scrap and machine downtime

. Lead supervisor on two production line start ups

. work with a very diverse work force

. Excel at product knowledge and documentation of work

instructions to best practices

Larry Dunbar

2001 - 2003 Frederick MFG.

Kansas City Mo.

Assistant Plant Manager - lawnmower blade

manufacturer

. Insured safety with all team members

. Completed a department layout to improve flow

. Improved milling productivity by simplifying changeovers

. Increased up time on mills by improving milling head

technology

. Lead projects to justify tooling upgrades that improved

quality and reduced set up time

. Lead projects to justify press upgrades that increased

operator safety and reduced set up time

. Productivity by increased by 30% during my three years

employed

. Preformed gauge capability studies to insure accuracy/quality

. managed 95 people

. Implemented 5S

1999 - 2001 Traco Inc.

Johnson City TN.

Production Manager - Commercial window

manufacturer

. Mentored all team leads to instill organization and

documentation procedures

. Tracked production,efficiencies, scrap, on time deliveries

and first pass yield

. Lead Kaizen events that results are being used corporate wide

. managed 140 people

1998 - 1999 Pella Corperation Story City IA.

Production Coordinator - High volume stock

window manufacturer

. Managed production flow and efficiency

. Coordinated material flow to the production line

. Motivated employees to stay on task and make a quality

product

. Logged daily time and attendance

. Involved in a line start up on second shift

1990 - 1998 Peerless Products

Fort Scott Ks.

Production Supervisor - Commercial window

manufacturer

. Started at entry level and worked into supervisory roll in

three years

. Monitored production efficiencies, scrap, quality, on time

delivery and attendance

. Lead teams to improve quality and preventive maintenance

. Developed operator check to insure quality

. supervised 54 people

. Implemented optimization process that reduced scrap by 21%

. Coordinate material flow

Education:

BA not completed

Workshops:

Total quality management

Gauge capability/Product variation

5S

Kaizen

8D

Microsoft office

References

Upon request



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