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Manager Quality

Location:
Elwell, MI, 48832
Posted:
September 16, 2010

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Resume:

Jarrod S. Lemasters

**** *. ******* **.

Elwell, MI 48832

Telephone: 989-***-****

Cell: 989-***-****

Email: ***************@*******.***

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Objective: To obtain a position which presents challenging situations that

utilizes my skills and abilities.

Experience:

May 2009 - Metavation (formerly Hillsdale Automotive), Mt. Pleasant, MI

Present Plant Manager

. Establish short term and long term strategic operating

objectives.

. Plans, directs, and oversee multi-plant operations

including Safety, Production, HR, Engineering, Quality,

and Materials.

. Direct resources to achieve plant P&L goals, including

scrap, repair and maintenance, labor, and supplies.

. Generate plants CAPEX programs and managed to closure

including procurement of equipment as necessary for the

facility.

. Establish process and review/approve final quotes for

customers.

. Drive cost savings initiatives and set goals for the

facility.

. Established a cost/piece program for all product lines

to identify cost savings opportunities and to develop

forecasting projections.

. Reduced labor usage by 2.5% for facilities

. Reduced VOH costs by 2% for facilities

. Reduced scrap percentage by 2% for the facilities

. Direct a team of 115 people (salary/hourly) to achieve

goals.

. Determine staffing needs including interviewing, hiring,

and employee development with mentoring.

June 2008- Hillsdale Automotive, Mt. Pleasant, MI

May 2009 Regional Quality and Engineering Manager

. Responsible for quality and engineering for 6 facilities

(union and non-union settings). Quality and Engineering

team included 20 direct reports.

. Drive continuous improvement programs for the plant.

Implemented a Fast Response/Quality Improvement Centers

all facilities.

. Implemented tracking methods for scrap and production at

work cells and in all facilities to track Efficiency and

FTQ. Used data to drive continuous improvement

activities.

. Responsible for the ISO:TS16949 certification for the

plants.

. Generate plants CAPEX programs and managed to closure.

. Manage plant layout for improved flow.

. Supplier audits and reviews based upon their performance

at responsible facilities. Drive continuous improvement

programs and decreased supplier issues.

. Managed the APQP for the plant and responsible for

product launches.

Aug. 2007 - Hillsdale Automotive, Mt. Pleasant, MI

June 2008 Quality Manager

. Manage and direct personnel throughout organization to

achieve necessary production and production goals.

Quality team included 10 direct reports.

. Drive continuous improvement programs for the plant.

Implemented a Fast Response/Quality Improvement Center.

. Redesigned the LPA system including a tracking method

used to generate continuous improvement projects.

. Closed 25 open customer rejects and achieved removal from

(2) CSII sorting activities in 6 months.

. Implemented a quality system that reduced facility PPM

from 90 in start year of 2007 to 8 in CY 2008.

. Reduced scrap from 8% to less than 2%.

. Responsible for the ISO:TS16949 certification for the

plant.

. Customer relationship management including domestic

customers as well as customers in China, Mexico, and

Europe.

. Responsible for supplier management and tracking of their

performance to set goals.

Feb. 2007 - Cascade Die Casting, Sparta, MI

Aug. 2007 Quality Manager

. Manage and direct personnel throughout organization to

achieve necessary production and production goals.

Quality team included 6 direct reports.

. Drive continuous improvement programs for the plant and

track these to completion.

. APQP and launch responsible for the plant.

. Responsible for the ISO:TS16949 certification for the

plant.

. Implemented a quality system that reduced the plant PPM

from 800 to 200 in 6 months.

. Responsible for supplier management and tracking of their

performance to set goals.

. Implemented a preventative maintenance program for the

tool room to help drive continuous improvement and scrap

reduction.

May 1998 - Pridgeon and Clay, Grand Rapids, MI

Feb. 2007 Launch Quality Engineer/Customer Quality Manager

. Project Management on new parts including GD&T review

with customer, customer presentations, print review,

product and process development, and technical issues.

. Build customer relationships and listen to the needs of

the customer and implement into the process as necessary.

. Direct a team of Quality Engineers, auditors, and

technicians towards these company and customer goals.

. APQP development and program management to company and

customer goals and milestones.

. Responsible for supplier management and tracking of their

performance to set goals.

. Implementation of an ISO:TS16949 system.

. Managed and implemented a quality system for a new plant

startup.

July 1997 - Pridgeon and Clay, Grand Rapids, MI

May 1998 Assistant Quality Engineer

. Responsible for part layout and capability studies for

company in preparation for PPAP submission.

. Creation of PPAP packages for submission to customers.

. Problem solving in response to customer concerns and

implementing necessary error proofing and hard corrective

actions in response to those concerns.

. Analyze current production scrap and implement error

proofing to prevent customer failures.

Jan. 1997 - Pridgeon and Clay, Grand Rapids, MI

July 1997 Quality Control Technician

. Certification and Preventative Maintenance of all gages

for company.

. Develop and prepare certification system for company in

preparation of QS 9000 audit.

. Creation of C.M.M. certification programs to be used each

year for repetitive historical data.

. Development and design of gage concepts with gage houses

to correct print datum schemes.

Mar. 1994 - Danly Die Set, Ithaca, MI

Jan. 1997 C.N.C. Machinist Floater/Lead person

. Direct manpower towards achieved measures and set

customer timing.

. Ability to run all machining centers in the facility and

served as a backup as needed.

. Safety team member

Education:

2000 - 2004 Davenport University, Lansing, MI

Bachelors of Applied Science in Business Administration

. Graduated 2004 with high honor

. GPA 3.73 (4.0 scale)

1993 - 1995 Central Michigan University, Mt. Pleasant, MI

Studied towards an Industrial Management degree

. Studied Industrial Safety, Manufacturing Engineering,

Design Graphics, and Manufacturing Methods.

1990 - 1991 Michigan Technological University, Houghton, MI

Studied towards a Mechanical Engineering degree

. Studied Calculus, Engineering Spatial Analysis, and

Science

Skills:

. Lean Manufacturing certificate

. Manufacturing Principles certificate

. Internal Auditor certificate

. PFMEA training certificate

References:

. Available upon request

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