Engineer Manager

David J. Monis

*** ********* ******** **. **** Tel. 314-***-****

O'Fallon, MO. 63366 Home Tel. 636-***-****

E-Mail:abkmwf@r.postjobfree.com

SUMMARY

Are you looking for someone who is a seasoned professional in

manufacturing. Someone with six sigma experience to reduce variation and

lean experience to reduce waste in manufacturing processes. Someone with

experience as a Production Supervision, as well as a Manufacturing and

Quality Engineer. Someone who is a mentor and coach who helps people

realize their true potential. Someone who is not a manager but a hands on

leader with the ability to build a team capable of reducing waste and

increasing productivity. Then I am worth considering for this position.

PROFESSIONAL ACHIEVEMENTS

. Led several productivity teams at Motorola using lean

manufacturing tools and six sigma project management skills.

. Managed a worldwide wire bonder programming process development

team of over 40 people at Motorola. The result was a 72%

decrease in labor and a 36% reduction in equipment downtime at

the wire bond process.

. Led a wire bond yield enhancement team at Motorola of 23

technicians and production operators to reduce cost and improve

productivity. The result was an increase in the process yield

from 95.6% up to 99.2% and a reduction in labor that resulted

in a cost reduction of 32%.

. Led a fine pitch wire bond worldwide development and

implementation team of 18 engineers and technicians. Leveraged

engineering resources from wire bond material, tooling, and

equipment suppliers to increase wire bond placement capability

from 1.05 Cpk to 1.89 Cpk for 76-micron wire pitch devices.

WORK HISTORY

MEMC Electronic Materials, Inc., St Peters, MO. 2005

- Present

Quality Metrics Data Analyst

. Statistical analysis of process Design of Experiment data.

. Analysis of 1st pass yield data and provide report.

. Provide data analysis support to the Global Quality team.

. Provide data analysis support for executive management

operations reviews.

. Analysis of data and report out of worldwide Quality Metrics.

Manager US Customer Support & Quality Metrics

. Drive customer complaints and concerns to closure using the

formal 8D process.

. Work with Application and Product Engineering to assure

customer satisfaction.

. Maintain global quality metrics.

SCHOLASTIC, INC., Jefferson City, MO.

2004 - 2005

Quality Assurance Planning Manager

. Supervised two quality technicians.

. Designed a custom Quality Management System (QMS) and a

strategy for implementation through-out the NSO Central

Distribution, Order Fulfillment, and Customer Service.

NEWELL/RUBBERMAID, HPD, Centerville, Iowa 2003

- 2004

Quality Manager

. Supervised a team of 8 quality auditors.

. Implemented the 8D process of systematic root cause analysis

for failures.

. Established a process to track and report OEE components "EA",

"EEP". and "EQP".

. Established Key Quality Metrics (KQM's)

MOTOROLA SEMICONDUCTOR PRODUCT SECTOR, Austin, Texas 1992 - 2003

Six Sigma Quality Engineer

. Chaired the Change Action Board (CAB).

. Provided statistical analysis support to yield improvement

teams.

. Built a web site to share technical knowledge worldwide.

Manufacturing Process Engineer

. Supervised a team of 15 technicians.

. Conducted a comparative analysis study of wire bonder

ultrasonic systems.

. Developed an optimized low temperature Au wire ball bonding

process enabling new product introductions.

. Established standards, for the wire bond process, for PBGA's,

OMPAC, MapPBGA and other packages built with organic

substrates.

. Led the South and Central East Asia Subcontractor Quality

Supplier Team. As part of the External Mfg. team credited with

an overall team savings of $87M dollars.

. Developed and implemented a new sector-standard process of

making changes to equipment, tooling, and materials.

. Decreasing internal and external customer non-conformances by

over 500%. Successfully driving toward the 0 defects

expectation from our automotive customer.

. Developed a program to transfer minor maintenance from

technicians to operators as part of our TPM program. By doing

this the technician staff was reduced by 5 and the productivity

increased by 10% due to reduced machine downtime.

. Solved difficult process problems by using tools like the

fishbone diagram and 5 whys.

. Controlled my processes using FMEA's, Control Plans, and

OCAP's.

Alpha Industries, Methuen, Massachusetts 1990 - 1992

Manufacturing Engineer

. Managed the expansion of a class 10,000 cleanroom.

. Supported the assembly of RF semiconductor modules and

switches.

LASERTRON INC, Burlington, Massachusetts 1985 -

1990

Manufacturing Equipment Engineer

. Supervised 2 equipment technicians.

. Accomplished projects on time and within budget enabling our business

to grow quickly and beat our competitors to the market.

. Designed, built, and commissioned EPI reactors, Diffusion Furnaces,

and Annealing Furnaces for GaInAsP.

. Designed and built semiconductor process gas networks.

. Maintained wafer fabrication equipment.

HONEYWELL EOD, Lexington, Massachusetts 1978 - 1985

Sr. Engineering Associate

. Supervised a team of 4 production operators.

. Supervised the assembly of IR detectors.

. Assembly processes: Epoxy bonding, Eutectic Bonding, Wire & Ribbon

Bonding, Spot Welding, and Soldering.

. Built to print EPI reactors, Diffusion Furnaces, and Annealing

Furnaces for HgCdTe.

PROFESSIONAL AWARDS AND MEMBERSHIPS

Leadership:

. Bravo Award for Increasing Customer Satisfaction by Motorola Director

of Supplier Quality.

. Recognition for Outstanding Leadership by Motorola VP of

Manufacturing.

. Recognition for Fellowship by Motorola and their supplier partners.

Engineering Excellence:

. Technical Excellence Award for Wire Bond Development.

. Trade Secret Award for CuMg Ultrasonic Wedge Bonding Process.

. Trade Secret Award for Indium/Gold Ball Bonding Process.

. Motorola consultant for the Wire Bonding process worldwide.

. Silver Quill Award for a paper presented at Motorola AMT symposium.

EDUCATION

COMPLETED EDUCATION (Over 550 hrs.)

College/Area of study:

. Phoenix University / IT Engineering

. Austin Community College / Chemistry

. Northeastern University, Business

Business, Technical, and Management training:

. Quality Engineering experience

o Statistical Analysis Tools & Methodology

o 6-sigma Green-Belt training and projects completed at Motorola

SPS

. Toyota Manufacturing Tools

o Lean Manufacturing Kanban, Value-stream mapping, 5S, SMED,

Single Piece Flow, and Work Cell Design

. Project Management (DMAIC)

SKILLS INVENTORY

LEAN TOOLS TO REDUCE WASTE:

. Value Stream Mapping

. 5S + 1S

. Work Cell Design

. Single Piece Flow Manufacturing

SIX SIGMA TOOLS TO REDUCE PROCESS VARIATION:

. Process Mapping

. Comparative Methods Analysis (B vs. C)

. Design of Experiments (DOE's)

. Source of Variation studies

. Process Capability

. Statistical Process Control (SPC)

. Measurement System Analysis (MSA)

SOFTWARE SKILLS:

. Microsoft Frontpage

. Microsoft Access

. MS Visio

. Microsoft Project

. Microsoft Publisher

. Microsoft Excel, Word, and Powerpoint

. Minitab

. JMP[pic]

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