Engineer Manufacturing

David McCleary

***** **** ** ** ***. Cell 701-***-****

Wheatland, ND 58079 Tel. Home 701-***-****

Experience

May 2005 to February 2010: Goodrich Corporation, Jamestown, ND.

Quality Engineer

. Quality MRB engineer review and disposition all incoming materials and

in-process electronic/mechanical assemblies.

. Reviewed in-service quality issues on electronic and mechanical

assemblies and initiated Root Cause and Corrective Action to prevent

reoccurrence. Write failure analysis report to document findings.

. Lead and participate in Lean manufacturing events to remove non value

added activities from the manufacturing process.

. Performed internal acceptance testing on cargo systems software.

Led a multi-functional team to resolve high quantity of machining defects

to a 84% reduction through implementation of multiple lean events focusing

on engineering design and use of SPC for cutter replacement.

Supplier Quality

. Support raw material, steel castings/forgings and aluminum extrusions

commodities.

. Develop and train suppliers on all required documentation, including

First Article Inspections, Certificates of Conformance and material

certifications.

. Conduct supplier surveillance audits for compliance to AS9100. Review

supplier quality programs for compliance to Goodrich requirements.

CNH Corporation, Four Wheel Drive Products Plant, Fargo, ND. August 1996

to May 2005.

Manufacturing Engineer

. Monitor engineering changes and verify Design for Manufacturing

parameters were met.

. Responsible for design and fabrication of assembly jigs and ergonomic

tooling. Write capital acquisition requests for new equipment.

. Implement work station layout and WIP requirements. Review labor

stndards for optimal line layout and operator work balancing.

Manufacturing Assembly Supervisor

. Supervise 35 hourly union employees in the final assembly of four-

wheel drive tractors and cab assembly.

. Implemented cost reductions by reducing rework and eliminating out of

position work.

. Troubleshoot assembly problems with timely problem analysis and

resolution.

GRC Corporation, Eagan MN. August 1995 to August 1996.

Production Supervisor

. Supervise 25 hourly personnel during reclamation process of lead

batteries.

. Responsible for conformity to all Federal and State of Minnesota EPA

regulations.

. Responsible for safety training and enforcement of all safety

regulations.

. Consistently met or exceeded shift requirements for output and

employee safety.

Seagate Technologies, Bloomington, MN. October 1992 to July 1995.

Unit Manager

. Supervise 21 product line workers on night shift producing Thin Film

Wafers.

. Train employees for successful certification to ISO 9000.

. This shift maintained the lowest cost per unit of the four-shift

operation. We increased output by 58% with a 10% increase in

manpower.

McDonnell Douglas Aircraft Company, Long Beach CA. September 1989 to

September 1992.

Production Supervisor

. Supervise 24 UAW structural mechanics on assembly of major sub

components for the MD-11.

. Responsibility, Authority, and Accountability for the fabrication of

the underwing fuselage assembly, main landing gear doors, and

doorjambs.

. Provided a product to the next assembly station on time with zero open

items. Increased the production rate by 26% with a 29% reduction in

cost.

. Improved the performance of the department from being constantly

behind and impacting major line moves to being on schedule

consistently.

Hughes Aircraft Company, Electro Optical and Data Systems Group, El

Segundo, CA. July 1982 to August 1989.

Manufacturing Engineer/Process Engineer

. Review and revise assembly-planning sequence for the most efficient

means of assembly.

. Provide cost information and justification for spares contracts.

. Provide mechanical assembly support, review and write Manufacturing

Instructions.

Training

. Goodrich certified internal auditor for ISO 9001/2000.

. Lean Practitioner and Least Waste Way training.

. Project Management training.

. MOST training for work flow management.

. SAP, used for initiating/tracking corrective actions and product

availability.

EDUCATION

. MBA from University of Mary, Bismarck, ND, 2003.

. B.S. Industrial Technology from Valley City State University, Valley

City, ND, 1982.

Contact this candidate