Jayprakash Chipalkatti
Email: abkcdx@r.postjobfree.com
Phone: 214-***-****
Objective: Seeking a challenging engineering position in a company
utilizing my experiences in thermal modeling, semiconductor package design
and development, material engineering and program management
Education:
1995- Master of Applied Science (M. A. Sc.) Metals and Materials
1999 Engineering, Univ. of British Columbia, Vancouver, BC, Canada.
Research and Teaching Assistant, Dept. of Metals and Materials
Engineering and Dept. of Civil and Mechanical Engineering.
1990- 94 Bachelor of Technology (B. Tech.), Metallurgical Engineering.,
Indian Institute of Technology, Mumbai, India
Strengths:
. Thermal and Stress Analysis of complex IC Packages including WBBGAs,
FCBGAs, Leaded Packages, QFNs, SIP, Package-on-package, Package-in-
package as well as Boards and System using commercial tools such as
FLOTHERM, ICEPACK, ANSYS.
. Semiconductor processing, assembly and packaging
. Project Management
. Exposure to assembly design rules of a wide variety of packages
(Leadframe and BGAs)
. Self Motivated, dedicated and hardworking professional
. Experience working in a medium size to large companies
Major accomplishments in Thermal Engineering:
. System level simulation of an entire wireless mobile device combined
with IR Camera and T/c Measurements to win business
. 3 pending patents in the field thermal performance of IC Packages
Work Experience:
Mar 2005- Present
Packaging Engineer, Analog Packaging, Texas Instruments Inc., Dallas, TX
Major Projects:
. Thermal Simulations for packages and customer systems using FLOTHERM
and ICEPAK
o Performing a large number of simulations to assess the effect of
FET locations, package design, system design for a wide variety
of packages including WB and FCBGAs, leaded packages, WCSP etc.
o Proposing package/die design changes to product groups using the
thermal analysis
o Some Board and System level Simulations for customer systems
using appropriate assumptions
o Create and maintain a database of thermal data (Theta JA, JB,
JC, JP, Psi JT, JB) to be used for datasheets
o Verification of thermal models using IR Camera and T/C
measurements
o Providing thermal training to Product groups and customers and
writing application notes
. BLR Temperature cycling and drop test models using ANSYS
o Plotting Principal, Shear Stress profiles of various interfaces
in packages
o Predicting life using Weibull plots
o Recommending package design features using these results
. Package Development of new leaded and BGA packages
o Running Assembly Rule Check on new LF or substrate designs
o Creating qual requirements based on BLR stress modeling results
o Working with sub-cons, assembly houses to on the schedule
o Review qual plans, reports, MQ data, perform FA
. Other:
o Proposing cost effective board routing solutions to customers
using APD
o Internal short Courses taken: SPC, DOE, FMEA, Time and Project
Management
Jan 2000- Feb 2005
IC Packaging Engineer, PMC-Sierra Inc., Burnaby BC, Canada
Major Projects:
Designed a procedure for generating thermal data (Theta JA, JC, JB, Psi
JB,JT) for PMC IC devices using FLOTHERM and validated the data
experimentally
Generated 2R Compact models which are a part of PMC device design document
Board and System Level thermal simulations of customer layouts as required
Reliability testing of IC devices
Prepared Qualification plans and reports for new package families
Managed Scheduling and resource allocation for all qualification projects
using MS Project
Interface between PMC and qual test houses to control and expedite qual
work
Reliability testing of Thermal Interface Materials
Fabricated an apparatus for high temperature ageing of interface materials
Evaluated a large number of materials for thermal degradation
Fabricated an apparatus to quantify flip chip lid breaking torque
Determined the nature of lid breaking torque, designed an apparatus to
quantify this torque and published a white paper as a customer guideline
Thermal Stress Analysis of Flip Chip Package.
Analyzed a simple flip chip assembly based on Timoshenko, Suhir and
Trimaterial model as an academic exercise
Investigation of Solder Creep as a function of Temperature and Stress
Performed an experiment to determine acceleration factors and predict
solder creep at given stress and temperature
Cost Model:
Suggesting the most cost effective solution utilizing foundry and assembly
house cost data
Other Responsibilities:
Working with assembly houses to ensure adherence to assembly process
specifications
Create and maintain a database for thermal models
Publish device/system specific white Papers
Train engineering and marketing members on thermal issues
Update package specification documents to include qualified material sets,
mechanical drawings, shipping containers etc.
Member of Internal consulting group to suggest effective packages for
devices under development
1995-1998 M. A. Sc. Research Project: Mathematical modeling of
Transformation Kinetics for AISI 4140 Steels
Mathematical modeling (Thermodynamic model and Kirkaldy transformation
kinetics Model) for AISI 4140 steel
GLEEBLE controlled thermal history tests
Modified Kirkaldy model gave satisfactory results
Direct Twin Roll Casting of Steel Strip: Investigated solidification
behavior of a steel strip quenched on directly on steel rolls
1994-1995 Special Steels Ltd, Tarapur, India.:
Trainee Engineer on product and process quality control EAF Steel making,
continuous casting and wire rod mill
Used SPC methods to analyze steel production data
Computer Skills:
Hardware: IBM- PC, SGI Machines
Software: FLOTHERM, ICEPAK, FLOPACK, FLOMOTION, ANSYS, MS Office, MS
Project, Sigma Plot, MATLAB, AUTOCAD, APD Package Desingner and PCB routing
tools
Operating System: DOS, Windows NT, Unix, Linux
Programming Language: C++, HTML
Other Interests:
. Table Tennis, Tennis, Badminton, Swimming, Hiking and Running
. Vice President of a Local cultural organization of ~100 members
. Member of Toastmasters International
. Volunteer for ASHA for education, Natural Science museum at Dallas,
Elementary school tutoring at Dallas school district
References will be furnished upon request