Sanjua Cooper Jr.
775-***-**** Mobile
abkbl9@r.postjobfree.com
Reno, Nevada 89521
Profession Summary: Honorably discharged veteran of the US Army, with over
Sixteen years of progressive plant operations. With lean manufacturing, 3PL
operations, cost reduction and profit and loss analysis with complex
quality and manufacturing systems as the foundation.
EDUCATION: AAFB, University of Phoenix AXIA College, Phoenix, Arizona.
(Expected December 2011)
Iowa Central CC, Ft Dodge IA 1991-1992
AARTS, U.S. Army 1992-1995
Management Skills:
Proven ability to manage with consistent results. Excellent organizational
and analytical skills with the ability to lead projects and get results,
adopts a systematic approach to problem solving and effectively analyses
results with implementation of solutions. Dedicated and committed, willing
to take on challenging roles, tough assignments and work to tight
deadlines.
Employment
2010-Present
Tekni-Plex - Colorite Division
Sparks, NV
Production Manager
Responsible for day to day operations of two business units, under the same
roof
Driver of one business unit with functions centered on producing compound
resin's for medical grade and all purpose usage. With full responsibility
of departmental P&L.
Driver of producing garden and industrial hose's for OEM and wholesale, on
six extrusion lines and six core extrusion lines with 145 employees running
at 24 hours 7 days a week.
2007-2010
LSP Products
Carson City, NV
Manufacturing Manager
Driver of changing culture and implementing safety, quality, and cost as
KPI's for the manufacturing and quality groups.
Lean kaizen event champion for LSP Products Group.
Reduced changeovers by 25% by utilizing Kanban techniques in Production
Control Scheduling.
Increased internal warehouse utilization from 65% to 92% within two months.
Champion for kanban implementation of chemicals, materials, equipment and
finished goods.
Implementations of Kanban pull system across 14 injection molding machines
resulting over 950k + cost savings.
Govern manufacturing operations in Hainan China remotely.
Govern warehouse operations with a 97+% fill rate.
MRP, Departmental Budget / Forecasting
2006-2007
Quality Team 1
Highland Park, MI
Operations Manager
Responsible for management of multiple facilities: business development, HR
and financials.
Reduced PPM 100% to zero in 2007 through systematic quality approach and
continuous improvement.
Implemented metric tracking, annual MRR's (employee reviews), war room
management along with quality frontline meetings with operatives.
Improved accounting process efficiency within invoicing, payroll and data
collection processes.
Improved accounts receivable aging by 67% to thirty-five days.
Start up of Indiana Plant in Fort Wayne & facility in Plymouth to expand
market penetration and support 3PL for Lear Mexico.
Resume
Page 2 of 2.
2004-2006
Genie Industries
Redmond, WA
Production Manager
Lean Management of day and night operations of assembly, responsible for
planning, organizing, assigning and coordinating work to achieve production
schedules; promoting and furthering company objectives in safety, quality,
cost reduction and personnel development; initiating and recommending
appropriate personnel actions regarding new employee selection, promotions,
training and employee counseling.
Having a personal commitment to quality standards and continuous
improvement initiatives; investigating and initiating work method, process
control, layout and operating improvements, coordinating such efforts with
other plant functions as well as interdepartmental.
Responsible for new second shift start up to met customer demands.
Facilitated with staff and team members for the layout, ordering of tools
and workstation to set up to move the assembly floor from two line to three
lines without missing production rates on all lines.
Developed and implemented a Quality Management System (Quality Manual /
Procedures / Work Instructions)
Developed and implemented key performance indicator metric tracking system
and display boards.
2001-2004
Tower Automotive
Plymouth, MI
Supplier Quality Engineer
Managed time and goals for UAW Local 174 employees, 10 QA technicians, 2
Weld lab technicians, and 3 CMM room technicians Ensured quality checks and
supplier parts were within specifications resulting in flawless production
runs.
Co-Championed weld inspection operations on engine cradle and rear cradle
launch for the Cadillac SRX supplied to GM Lansing.
Governed two teams of off site quality technicians to inspect weld failure,
out of process builds and yard holds supporting Dakota and Durango
production at Chrysler Warren Truck Plant.
Implemented use of GO and NO-GO production gauging by operatives for fit
with in cycle time at the station to ensure operation builds were to print.
This was placed up stream in the process in order to proactively identify
and address defects.
Governed weld tear down and cross sectioning of spot and MIG welding
production of the Dakota, Durango, and SRX frames and cradles to ensure
that the penetration of the weld produced the correct physical
specifications (i.e. nugget size).
Managed supplier base by issuing CAR's/8D's and ensuring closure to non-
conforming issues that effected targets of the plant and progress to meet
OEM customers expectations and objectives.
Performed daily, weekly and monthly conference calls or visits to internal
and external suppliers to ensure clear expectations of the plant were
communicated.
Managed critical quality control activities, first piece inspection, in-
process audits, statistical charts, containment checklists, and quality
tech development.
Assisted in acquiring third party resources to achieve high expectations
of root cause problem solving to satisfy OEM request.
Assisted with resolving material issues within OEM supplier of automotive
frames in offsite welding facilities.
Champion of CSl and CSll containment operations posed by OEM customer.
Assisted with passing of QS, ISO and ISO TS16949 audits while SQE for
Tower Automotive.
1999-2001
Johnson/Lear, Piston Automotive LLC
Highland Park, MI
Superintendent of Production
Directly responsible for 60 hourly workers, whose time management was
critical to the customers plant not shutting down
Governed sequencing operations for General Motors Detroit / Hamtramck
Assembly, in a (J.I.T.) atmosphere assuring quality, and safety in a Tier 1
auto supplier to GM in 3PL operations. Lean manufacturing operations.
Managed light assembly operations for Lear Detroit / Ford Motor, headrest,
armrest. Cross-docking empty containers for Ford Motor Company (Michigan
Truck Plant) back to suppliers up to 40 inbound and 40 outbound every eight
hours. 5 S, ISO and Q.S certified.
1996-1999
General Motors
Hamtramck, MI
Metal Finishing Body Shop Supervisor
Managed and maintained a high level of work ethics of teams of 50
employees, in a lean manufacturing environment.
Facilitated with Union Representatives of UAW Local 22.
Perform hourly fit and function checks of assemble hoods, doors, deck lids
and fenders while assembly line was moving to exceed production
requirements.
Conducted weekly shift meetings with staff. Payroll, times sheets,
vacation, paid time off scheduling, Corrective action procedures.
Provided verbal and written shift tie - in to next shift supervisor and
superintendent when necessary. Monitor quality and safety to exceed
established commitments.
Supervised the Metal Finish line for the Deville, Seville and the Park
Avenue, made decisions to pass of fail repair work of silicon blast, spot
weld and dent and ding repair on class A, B and C surfaces.