Timothy J, Fox

*** *. ***** **.

South Bend, IN *6615

574-***-****

E-mail: abk936@r.postjobfree.com

Objective: Quality Manager/Director.

Profile:

Certified QMS Lead Auditor (RAB-QSA/IATCA) ISO 9000:2008/TS 16949:2009.

Excellent knowledge of AS 9100:2001 w/Auditing Experiences.

20 years experience with progressive responsibilities as an Automotive

Quality Professional (ASQ Member).

Extensive problem solving background: 7-D (DCX), 8-D (GM), G8-D (Ford).

Ability to direct complex projects from concept, to full implementation.

Proven ability to work in unison with staff, management, and customers.

Skilled at conflict management, and resolution (Win-Win).

Technical:

Proficient user MS Office: Excel, Word, Access, Outlook, Project,

PowerPoint.

Six Sigma Black Belt

Expert Metrologist, CMM Supervision, and blueprint interpretation: GD&T:

ANSI 14.5M.

Extensive Metallurgical Laboratory Experience - Welding Cut-ups, Micro-

structural and Failure Analysis - Steel/Aluminum background.

Relevant Experience & Accomplishments:

Lead Implementation of Quality Management Systems: QS-9000:1994, ISO

9000:2008/TS 16949:2009.

High Volume Multi-process manufacturing experience: CNC Machining,

Castings, Stampings, Welding, Cold Forming/Heading, Robotic Welded

Assembly.

Proficient in A.I.A.G. core tools: PFMEA, Control Plans, MSA, PPAP.

Implemented high speed, high accuracy sorting systems: CCD Cameras, CCD

Lasers. Poke Yokes.

Extensive Aluminum Casting Background. Die Cast, LPPM, Gravity/Sand Core.

GM Supplier of the Year 1998 & 1999 (Bell Housings)

Managed metrology laboratory, directed recruitment and retention of

supervisors and staff of 20 employees.

Extensive multi-discipline Project Management team leadership experience.

Experience with unionized environments.

Major Key customer contact experience.

Employment: (01-2008 to 12-2008)

Contract Position:

System Effectiveness Group, Hamilton Sundstrand (Rockford, IL)

Lead Systems Effectiveness Auditor - ISO 9000:2000/AS9100:2001

Quality systems auditing, and reporting to Windsor Locks Corporate HQ. (QS-

OSG)

Oversight auditing of internal audit function ISO9000:2000/AS9100:2001

Auditing of 52 HS Suppliers and supporting HS Procurement dept. as needed.

Training and mentoring internal auditors.

Concern mitigation with External, and Third Party Auditors.

Identifying systemic failures, as well as best practices for improvement

throughout the entire supply base, and internal suppliers.

Documentation of this activity for Management Review at highest levels.

(01-2004 to 12-2007)

Corporativo Nemak (Alfa Group de Mexico)

Libramiento Arco Vial Km. 3.8,

Garc a N.L., 66000 M xico

Phone: +52-81-874*-****

Fax: +52-81-874*-****

(Supervisor: Jeremy Martin, EPR, Manager)810-***-****

Southfield, MI / Monterrey, Mexico.

Senior Engine Plant Representative - (Resident Engineer)

Lead TS 16949:2002 QMS Internal Auditor/Southfield, MI.

Lead, Audited, Implemented TS 16949:2002 QMS for Southfield Office.

Onsite customer liaison, and support for aluminum castings IE: Engine

Blocks, and Cylinder Heads for foundry in Monterrey Mexico, Windsor, Ont.

Supplying DCX, GM, and Ford.

Supported high speed CNC transfer machining of aluminum cylinder blocks,

and heads. (Customer Locations)

Implemented, tracked, coordinated and managed ISO/TS 16949:2002 metrics:

(Quality, Delivery, Inventory, Scrap tracking and reporting, Logistics,

Containment, and Corrective actions 8-D)

Maintained online database that reported metrics, in real-time to

management team in Monterrey, Mexico / Windsor, Ont.

Daily customer contact maintaining good corporate image as supplier of

choice.

Trained Internal Auditors for TS 16949 auditing.

Reduced Foundry Scrap 20% as part of continuous improvement initiative.

(03-2000 to 07-2003)

DDC Sales Corp. - Trident Fasteners

4349 40th St SE # A

Grand Rapids, MI 49512

616-***-****

Owners: Art Romence, President

Doug Bart, Vice President

Quality Director, Trident Fasteners

Provided director level Quality Management and engineering support for

Automotive supplier ownership group: DDC Sales.

Contract and dispute resolution, between DDC companies, and

suppliers/customers (win-win).

Used Six-Sigma methodology to drive internal efficiencies up, and reduce

internal and external PPM's.

Implementation/Auditing of QS-9000/TS16949/IS014000 QMS Systems.

Implemented 4-10 hr days for hourly workforce, cut overhead 20 % within DDC

owned companies.

Implemented CCD Laser Sorters/Cameras cutting delivered defects 90%.

Implemented customer complaint/8-D record, and

corrective action system.

(03-1994 to 03-2000)

Nelson Metal Products, Inc.

2950 Prairie SW

Grandville, MI 49413

616-***-****

(Supervisor: Frank Gary, Director of Quality)

Project Quality Mgr. - GM Bell housings /Ford Brackets /Jag. Engine mounts.

LPPM/Magnesium./Grey Iron.

Lead Internal Auditor (QS-9000:1994)

GM Supplier of The Year 1998 & 1999. (Bell Housings)

Primary customer contact, for quality engineering support.

APQP team leader; developed PFMEA's, control plans, PPAP's, inspection and

test instructions. Managed supplier quality, for external machining vendor

base.

Lead Auditor (Internal) Directed floor audits, (product/process) Trained

line personnel on quality systems, and product acceptance criteria.

Conceived and directed purchase, build and certification of gauging systems

for final product approval. (MSA)GR&R

Managed Metrology, and Metallurgy Laboratories, Audit Function (20+ direct)

(06-1990 to 03-1994)

Summit Polymers Corp. - Valley

3140 Kilgore Rd.

Kalamazoo, MI 49001

(Supervisor: Dave Robinson Q.A. Mgr.)

Quality Technician -

Testing and analysis of incoming raw materials, resins, paint, colorants

etc. Statistical Analysis and correlation of data to direct process

improvement teams.

Paint line and Colorant Approvals.

CMM Operation and layout inspection.

(10-1982 to 06-1990)

Alliance Properties

Encinitas, CA

Project Manager - Whiteman AFB MO, and Grissom AFB IN.

Construction, and Maintenance Project Management, on base housing

maintenance, and construction contracting for USAF. Managed Payroll, and

budgets.

(06-1977 to 08-1982)

Shakespeare Automotive Prod. Div.

Kalamazoo, MI

Chief Inspector/ Quality Supervisor

Push-Pull Controls Aerospace/Automotive/Marine.

Supervised inspection personnel (40) in two plants; time and attendance.

Coordinated acceptance criteria; Inspection Standards

Managed receiving inspection/vendor issues.

6 - Assembly departments, Wire rope fabrication, Plastic injection molding,

Layout department, Plating.

Education, and Training

Portage Central High School, Portage, Mi

Omnex Training Source, ISO 9000:2000/TS16949:2002

Certified Lead Auditor Training (2003)

Six Sigma Black Belt - Villanova University (2006)

Keywords Glossary:

A.I.A.G - Automotive Industry Action Group.

P.P.A.P - Production Part Approval Process

P.F.M.E.A. - Process Failure Mode and Effects Analysis

MSA - Measurement Systems Analysis

GR&R - Gage Repeatability, and Reliability

Q.M.S. - Quality Management System

A.S.Q. - American Society for Quality

R.A.B. - Registrar Accreditation Board

IATCA - International Auditor and Training Certification Association

GD&T - Geometric Dimensioning and Tolerancing

A.P.Q.P - Advance Production Quality Planning

Metrology - Science of Measurement

Metallurgy - Science of Metallic Chemistry, and Properties.

LPPM - Low Pressure Permanent Mold

GPPM - Gravity Permanent Mold

Die Casting - Perm Mold Zinc, Aluminum, Magnesium.

ISO 9000:2000 - international Quality Management System.

AS9100:2001 - Aerospace Quality Management System based off ISO9000:2000

TS16949:2002 - Automotive Quality Management System based off ISO9000:2000

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