Frank A. Schneider
*** ********** *****, *******, ** 15367 ? Cell 724-***-**** ?
abk5xy@r.postjobfree.com
http://www.linkedin.com/in/frankaschneider
Director - operational excellence
Global Lean & Six Sigma Innovation and Implementation / Manufacturing
Optimization
Global OpX leader with over ten years of multi-site experience in
manufacturing, financial services, pharmacy, healthcare, and professional
services operations for Fortune companies - GE, Kraft Foods, Harley-
Davidson and Abbott Labs. Highly recognized for consistent success in
developing innovative systems, processes, and procedures to streamline
operations, contain costs and enhance profit performance.
Visionary with exceptional ability in navigating change, anticipating
company and customer future needs and implementing Lean and Six Sigma tools
and tactics and in blending other process improvement approaches.
Core Competencies
Kaizen & Lean Leadership & Global Site Improvement
Manufacturing Communications
Change Management Continuous Process Technical Proficiency
Improvement
Value Stream Mapping Total Quality Management Cost of Poor Quality
(VSM) (TQM) (COPQ)
Teaming & Collaboration Cost Containment & Control Expense & Cost Reduction
Supply Chain Optimization Project Planning & KPI Performance
Execution Indicators
Professional Experience
Development Dimensions International (DDI)
2005 to present
World leader in talent management that helps the most successful companies
close the gap between where their businesses need to go and the talent
required to take them there.
Executive Coach (2009-present)
Mentor executives to realize their leadership potential in support of
succession management and development for CEO and senior management for
Fortune 100 organizations.
. $405B leading world retailer, serving 200 million times per week, under
55 different banners in 15 countries.
. $25B technology and innovation leader specializing in government markets
throughout the world, including defense and homeland security.
North American Operations Manager (2005-2009)
Managed international executive assessment center operations with process
improvements supporting revenue growth from $17M to $35M. Led 100 direct
and indirect reports across 10 locations and served as corporate entity to
12 international locations. Acted as global head for entire business unit.
. $2.1M in realized revenue after creating and leveraging global capacity
system infrastructure and management; providing individual international
locations to access capabilities of other global locations. Involved
developing and deploying technology and processes plus facilitating
global network of capabilities to engage worldwide capacity across five
continents
. Reduced per unit cost of delivery by 28% and decreased process cycle-time
by 41%, allowing DDI to win over competitor's largest client, Walmart,
resulting in $2+M in annual recurring revenue. Reduced cost through
implementation of lean processes and cost-effective sourcing strategies.
Walmart Project received the 2009
Team Excellence Award.
. Contributed $1.9M in cost savings in 2009 for DDI through effect global
project implementation resulting in project profitability improvement
from 52% to 63%. Engaged global partners in development and deployment
of streamlined systems and process across multiple delivery functions,
reducing cycle-time, improving quality and profitability.
Coordinated Care Network
2003 to 2005
CCN provides specialized 340B pharmacy services and case management
services to underserved populations.
Director of Operations
Recruited to provide advanced manufacturing processes for pharmaceutical
business in support of a physician dispensing network. Managed 35 direct
reports, including pharmacists, technicians, HR, IT and support staff.
. Catapulted revenues from $150K to $1.3M in two-year time frame for
upstart pharmacy operation, creating cost effective supply chain between
multiple locations linked to wholesaler distribution. Implemented lean
processes eliminating non-value activities and created production flow
within pharmacy.
. Increased prescription volume by 700%, implementing lean operating
process and integrated supply chain management systems allowing company
to build scalable mail order operations capable of handling 14,000
prescriptions monthly.
. Decreased processing cycle time by two-thirds and increased inventory
turns from 4 to 36, eliminate work-in-process line, balanced workflow,
EDI application, and implemented 5S lean process techniques.
American Innovative Management Group
2000
to 2003
1991 to 1998
Advanced management consulting firm specializing in lean technology
implementation across all industries.
Vice President of Operations
Charged with directing lean manufacturing applications, six sigma and
continuous improvement based upon Kaizen.
. Grew revenue by 200%, improving company capabilities in areas of
analysis, concept generation, proposal development, resource allocation,
project management and results analysis. This implementation produced a
more sophisticated style around lean six sigma methodology allowing
company to engage Fortune clients such as Harley-Davidson.
. Turned around performance of Vogt Valve Company, $60 million manufacturer
from $2M per month loss to position of sustainable profitability in 18
months through implementation of lean principles, identification and
eradication of systems constraint, deployment of process controls,
elimination of non-value added activities, and conversion to pull
systems.
. Increased productivity by 20% and on-time delivery performance by 90% for
McQuay International, introducing and implementing an approach to manage
by product line in heavily engineered-to-order environment which
eliminated department silos that hindered quick response to manufacturing
needs.
. Turned around client relationship and secured $1.5 million of additional
revenue. After being installed as engagement manager, evaluated situation
by listening to client and conducting thorough needs assessment. Cast
needs against failed approach and with client's support engaged operation
in collaborative approach. Achieved original commitments and facilitated
project for years of continued work.
. Reduced operational cost at GE Aircraft Engines, Service Component
Division by $500K through deployment of cellular manufacturing practices,
visual management technique, and closed looped management system.
Introduced key performance indicators for cost, quality, service and
speed and instituted continuous improvement process.
Earlier Career History: The Todd Organization of Pittsburgh, COO (1998-
2000); Logistics Management Corporation, Staff Consultant.
Education / Certification / Training
Bachelor of Arts in Communications, Kent State University, Kent, OH
Lean Six Sigma Black Belt Certification, Villanova University, July 2010
Associations / Presentations
American Society for Quality and The Association for Operations
Management (APICS)
American Concrete Pipe Assn. - Application of Lean Principles in the
Concrete Industry
Alpern Rosenthal Client Forum - Principles of Continuous Improvement