LOHIT SHARMA
*** *.**** **. *** *** Arlington TX 76013 Ph: 682-***-****
Email: abk5ca@r.postjobfree.com
SUMMARY
. Masters in Industrial Engineering with 5 years of experience in
Manufacturing Industry
. Experience in working with the client to define business processes and
develop high-level functional needs
. Proficient in Lean Manufacturing, Ergonomics, Problem Solving, Assembly
Processes, Statistical Analysis
. Experience in Lean Manufacturing, Work Methods, Root Cause Analysis,
Process Improvement, SPC, VSM,
. Saved more than Million dollars through process improvement
EXPERIENCE
Manufacturing Engineer
Jun 2007 - Jan
2009
Caterpillar Inc. Joliet IL USA - Manufacturers of Hydraulic Cylinders
. Implemented Lean Manufacturing principles in the assembly area to reduce
set up time by 80%
. Prepared Standard Work, TPM, FMEA,APQP and MQ12005 documents for
assembly and test operations
. Performed Time Study analysis on assembly operations for process
improvement and capacity planning
. Prepared Immediate Corrective Action and Permanent Corrective Action plan
to solve quality and safety issues
. Recommended improvements in manufacturing processes and methods for
safety .quality and cost-reduction
. Performed Root Cause and Corrective Action to permanently solve quality
and process problems
. Lead process improvement programs with a focus on improving process
capabilities, costs and safety
. Helped achieve Five Star rating for contamination and torque control
. Trained employees to provide operational responsiveness and increase
operator technical knowledge
. Designed new pallet for the cylinder washer resulting in 60% reduction in
cycle time
. Designed assembly layout to achieve efficient assembly operations and
safer working environment
. Troubleshoot assembly problems in coordination with Design, Quality
Control and Maintenance Department
Manufacturing Engineer
Jan 02 -
May 04
Sharp Engineering, Mysore, India - Suppliers of precision auto components
. Examined the feasibility of manufacturability, costs and profitability of
producing parts by studying drawings
. Evaluated processes to improve product quality, process capability,
reduce cost and ensure employee safety
. Helped quality department in performing and preparing Gauge R &R reports
. Hands on experience on CNC lathe
. Designed fixture to drill holes on end shaft
. Helped organization in becoming ISO 9001:2000 certified company
Industrial Engineer
Nov
98 - Dec 99
Kirloskar-Copeland Inc., Karad, India - Manufacturers of hermetically
sealed compressors
. Documented the tasks performed at workstations towards calculation of
work content using MOST for efficient utilization of operators and
machine tools
. Implemented control chart in machine shop to monitor the critical
dimensions
. Trained in Manufacturing Techniques -TPS, Kaizen, Kanban, 5S, SMED, 7 QC
Tools and 8D
. Reduced tool changeover time on center-less grinding & honing machine by
25% using SMED
EDUCATION
MS - Industrial Engineering University of Texas, Arlington
May 2007
BS - Industrial and Production Engineering, University of Mysore, India
Nov 1997
PROJECTS
. Used Earned Value Management System to analyze problems associated with
the launch of a new cell phone
. Design and fabrication of saw-dust extractor to remove sawdust from the
source of generation
. Simple Linear Regression - Estimating the Tensile Strength of metals
using hardness of metal
. Multiple Linear Regression - Analysis of the Effect of Age, Weight,
Height and Body Density on Body Fat
. Analysis of the system that produces desk lamp with customer viewpoint
and expectations. Quality tools like Pareto Analysis, Control Charts,
Fishbone Diagram and PDCA cycle are extensively used
COMPUTER SKILLS
. AutoCAD 2006, Solid Works 2006, Catia V5 R16, MS Excel, MS Word, MS-
Project, MS-Power Point, MS Visio[pic]