Quality Engineer

WESLEY LUND

**** ****** ****** ******** **. Apt. B-1 Winter Garden, FL 34787 ? Cell

Phone: 248-***-**** ? Email: abjzet@r.postjobfree.com

SUMMARY

Experienced Quality Engineer with highly competitive technical and team

management experience, in-depth experience of quality engineering,

statistical analysis, quality systems compliance, and quality improvements

and recognized for the ability to lead teams in developing new quality

methodologies and quality improvements to achieve positive outcomes.

Results driven but diplomatic professional able to work effectively in

teams or independently to meet and exceed business as well as customer

needs.

CORE COMPETENCIES

. Lean Manufacturing

. Six Sigma

. Root Cause Analysis FAR/CAPA/SCAR/CAR/8D, 5Phase,etc.

. APQP/PPAP/First Articles/ Control Plans/PFMEA (Process/Design), et c.

. GD&T

. Supply Chain Management

. Supplier Systems Process Audits

. SPC/Gage R&R/MSA

. Quality Management Systems (ISO-9000/ISO-14001/QS-9000/TS-16949 - Lead

Auditor)

RECENT EMPLOYMENT HISTORY

DATAMAX-ONEIL, Orlando, FL 2010 -

present

Commerical and Industrial Printers

Senior Supplier Quality Engineer (Mechanical)

Responsible for all castings& machined components, plastics (Multi shot,

over molding, insert molding, etc) and sheet metal supplied components.

Participate on a global and US based crossed functional commodity team when

making new supplier selection recommendations. Assist Supply Chain

Commodity Managers to develop suppliers in low cost regions by improving

quality delivery and cost. Assist Global Supply Chain Commodity Managers

on development and implementation of sourcing strategies for cost, quality

and delivery.

. Update monthly scorecards and develop improvement plans with suppliers

to improve their quality scores if they are below average.

. Evaluated and approved supplier corrective& preventive action plans.

. Manage the coordination of all tool moves from old to new suppliers

. Conduct supplier desk audits for potential new supplier sourcing.

. Conduct supplier processes and product audits on high risk and new

potential suppliers.

. Develop quality plans for new 3rd party outsource manufacturing

suppliers.

. Conduct First Article inspections on new components, suppliers, or

engineering changes.

. Conduct ISO 9000 internal audits

asco valve co., Aiken, SC

2009 -2010

Commericial and Government Solenoid Valve Industry

Senior Supplier Quality Engineer

Collaborated with the purchasing department on conducting supplier audits

and develop suppliers per ASCO's Requirements. Worked with the Product

Teams during the bidding and launch phases of new valves by reviewing blue

prints, specifications, developing First Article requirements, reviewing

gages/fixturing and reviewing the quality history with the North America

Plants.

. Responsible for Die Casting, Investment Casting, and Forging

suppliers.

. Manage plant supplier quality issues.

. Conduct audits on top 5 worst suppliers quarterly. Develop action

plans and work with supplier to improve quality systems and resolve

product quality issues.

. Conduct internal ISO 9000 audits.

WESLEY LUND

PAGE TWO

d&m holdings - boston acoustics, Plymouth, MI

2007 - 2009

Premium Automotive Sound Systems

Senior Supplier Quality Engineer

Managed all APQP process for internal manufacturing facilities in Belgium

and China. Oversaw all Customer Warranty Claims and collaborated with

suppliers to eliminate warranty quality issues. Handled

monthly global quality measurable for customer internal manufacturing and

continuous improvement. Design quality training presentations and provide

training to internal manufacturing facilities in Belgium and China on North

American quality manufacturing standards. Analyzed quality concerns,

launched issues, and conducted new production trials.

. Spearheaded the development, implementation, and management of Corrective

Action and Engineering Open Issues System, providing interaction with

Belgium, China, and the Untied States.

. Conducted supplier manufacturing audits monthly in China and Mexico.

. Designed and implemented the Material Review Board to oversee quality

issues with supplier components and manufacturing issues, resulting in a

reduction in defects at China Manufacturing Facility.

. Managed the development and implementation of Quality Metrics to track

customer quality and delivery of internal metrics at China Manufacturing

Facility.

BEHR OF AMERICA, Troy, MI

2006 - 2007

HVAC and Powertrain Cooling Automotive Systems

Supplier Quality Team Leader

Collaborated with the Purchasing Department on developing new suppliers

through audits and assisted in developing quality systems. Completed

tracking of PPAP's for on time, late, and reason for late and report to

Supplier Quality Manager on a monthly basis. Provided assistance with

engineering and supplier issues. Tracked milestones during tooling

transfers with suppliers throughout completion.

. Conduct PSO's with suppliers; Run at rates; PTR's, etc.

. Assist with internal plant's engineering issues and supplier issues.

. Responsible for managing all Tool transfers with suppliers. Track key

milestones until completion of trials at the production plant.

.

JOHNSON ELECTRIC AUTOMOTIVE, Plymouth, MI

2006

Powertrain cooling systems

Quality Manager

Designed and managed the budget for the Quality Department. Provided

management of Cooling Fan Module Warranty returns from Ford, while

collaborating with Johnson Electric Engineers on resolving complex issues.

Provided management of supplier quality to ensure they met goal of zero

rejects, 100% Delivery, 100% PPAP on-time, zero PPM's, and Corrective

action 8'D corrected, and submitted on time. Oversaw all Control Plans,

PFMEA's, and Work Instructions.

. Turnaround underperforming operations after failing TS16949 audit by

developing an internal audit system, material review board, quality

inspection system, and incoming and outgoing quality inspection area.

Efforts enabled company to resolve audit findings and pass all audits.

. Developed Family Control Plans and PFMEA's for types of products and

molding machines.

. Reduced scrap cost 60% through the implementation of a material review

board by assisting production in obtaining a re-grind machine and

providing training to staff.

WESLEY LUND PAGE

THREE

LEAR CORPORATION, Southfield, MI

2003 - 2006

Automotive Seating/Electronics Systems

Quality Manager

Oversaw and managed a staff of 16 in the Quality department. Managed the

MOS for the plant, ensuring all corporate goals and objectives were met.

Performed management of supplier quality to set expectations and ensure all

Lear objectives were obtained with 100% on-time delivery with no quality

issues. Developed and managed all aspects of the department budget.

. Present Monthly Warranty Report to upper management in regards to

Cost/Warranty Issues/JD Powers. Also report out what actions

Engineering and Manufacturing are taking to resolve field warranty

issues.

. Work with Chrysler on field warranty issues and with the manufacturing

plants on root cause analysis and assist engineering with developing

the corrective actions.

. Work with manufacturing plants on JD Powers's results and assist in

implementing JD Power Containment/Inspection Stations within the mfg.

process to track improvements.

. Manage the MOS for the plant to ensure we meet corporate goals.

Manage the IPPM/RPPM Reduction plans and VA/VE Activities.

. Reviews and approves all 8D's (Corrective/Root Cause Analysis) for

customer quality issues

. Oversee all APQP activities for engineering changes and new model year

changeovers.

. Manage the Quality Council activities. TS16949 Steering Committee

Champion.

. Develop Seat Appearance Manuals and Review appearance items with

customer for approval for Lear JIT facilities

JOHNSON CONTROLS, INC., Holland, MI

2000 - 2003

Automotive Interior Systems

Continuous Improvement Engineer (2003)

Senior Supplier Quality Engineer (2000 - 2002)

Utilized the Six Sigma (DMAIC) process by working with the plants on all

aspects of cost savings, manufacturing process variation, scrap reduction,

and system processes. Also provide support to the plants in investigating

root cause to manufacturing or customer quality issues. Managed Supplier

Quality throughout various manufacturing plants, including electronic

devices (DVD Console, VCP, Homelinks, etc), overhead consoles, headlines,

and overhead systems. Completed quarterly audits on suppliers to ensure

they were within compliance of the ISO 9000, QS9000 and JCI Quality

Standards. Utilized Kaizens and various other tools to reduce costs and

improve efficiency. Collaborated with engineers throughout the development

of various product enhancements. Responsible to GM, Ford, Chrysler and

other customers for the APQP and PPAP Process.

. Reduced overall cost and PPM's by assisting electronic, plastic, and

metal component suppliers on creating designs, manufacturing, and quality

improvements.

. Responsible for conducting run at rates and reviewing supplier Control

Plans, PFMEA's, Pflow Diagrams. Also ensure that production set-up,

operator descriptions sheets, and other APQP Documentation are

established for launch of new products.

. Managed the MQR's (Management Quality Reviews) process with non-

conforming suppliers when necessary.

. Responsible for Customer quality issues and develops 8-d's using

problem-solving techniques.

. Work with Manufacturing to develop Poke-Yoke concepts to improve

quality.

. Work with Manufacturing in Kaizen projects to improve production

efficiency, ergonomics, and cost of quality.

WESLEY LUND PAGE

FOUR

MERITOR AUTOMOTIVE, Brighton, MI

1999 - 2000

Automotive Sunroof systems

Senior Quality Engineer

Charged with managing the BMW, Ford, Mercedes, and GM accounts to ensure

excellence in customer satisfaction. Provided assistance to Product

Engineers in resolving engineering design, vehicle notice, assembly, and

mechanical issues in Sunroof systems. Maintained all aspects of QS-9000

system to ensure overall efficiency.

. Responsible for conducting run at rates and reviewing supplier Control

Plans, PFMEA's, Pflow Diagrams. Also ensure that production set-up,

operator descriptions sheets, and other APQP Documentation are

established for launch of new products.

. Work with Suppliers on Engineering Designs and Quality improvements to

reduce cost using Kaizens and other cost saving tools.

GREENFIELD DIE & MANUFACTURING, Canton, MI

1998 - 1999

Component Stamping, Welding and Assembly

Quality Engineer

Provided oversight and managed all customer quality issues for Tower

Automotive, Magna-Lomason, and MTD Automotive accounts for customer

satisfaction.

. Develop Control plans, PFMEA's, PFlow's and process critical check

sheets (AIAG Standards APQP).

. Conducted destructive testing for Welds to ensure they met customer

standards.

. Responsible for Requesting Quotes from outside tool/fixture shops for

engineering changes, repairs, or new fixtures. Review and approving

the design concepts for checking fixtures.

EDUCATION

Bachelor of Business Administration, Baker College, Flint, MI

Major: Management

Minor: Flex Studies (Basic Engineering)

Minor: Liberal Arts

MILITARY EXPERIENCE (1985 - 1993)

U.S. Navy (U.S.S. Darter), Sasebo, Japan

Operator/Maintenance Mechanic/Quality Assurance

U.S. Navy (U.S.S. Barbel), Sasebo, Japan

Engine Room Supervisor & Sub safe Quality Assurance/Preventive Maintenance

supervisor

U.S. Navy (Trident Training Facility, NSB), Bangor, WA

Instructor - AC/R, Quality, Gage Calibration & Sub-safe Quality Assurance

Supervisor

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