Frank G. Buffington
**** **** **** ( Jackson, MI 517-***-****
abjvxw@r.postjobfree.com
SUMMARY
General Management Professional with extensive experience managing plant
operations and manufacturing production. Expertise in quality programs,
regulatory compliance, environmental health and safety, and project
management. Demonstrated leader with excellent decision-making and
communication skills, contributing to high-performing and cohesive work
teams.
History of analyzing and resolving problems to increase efficiencies and
reduce costs, delivering quality results that enhance customer
satisfaction, and increase revenues and profits.
PROFESSIONAL EXPERIENCE
GEORGIA-PACIFIC, LLC 2008-2010
General Manager, Albion, MI
Directed plant operations and sales in corrugated packaging plant with
three direct reports, seven indirect reports, and 60 hourly employees.
Oversaw Manufacturing, Materials Management, Accounting, Human Resources,
Shipping, Quality Control, and EHS.
. Expanded market area, securing three major accounts and numerous smaller
accounts which returned plant volume to 90 million square feet per month
following economic downturn.
. Managed workforce downsizing and return to three-shift operation during
and after economic recession.
. Financially justified and oversaw successful installation of bridge
control and automatic synchronized splicing system.
. Led a project to reduce number of customer returns, engaging a five-
person team to focus on customer needs and satisfaction which cut credits
by 50%.
ROCK-TENN COMPANY 1996-2008
Assistant General Manager, Athens, AL (2004-2008)
Managed operations of 180,000 square foot corrugated packaging plant
including oversight for Manufacturing, Materials Management, Accounting,
Human Resources, Shipping, Quality Control and EHS. Supervised six direct
reports, four indirect reports, and 60 hourly employees.
. Turned multi-million dollar losing operation into profitable operation by
more than tripling production, reducing waste, controlling costs, and
building customer confidence.
. Established and implemented plant production goals, safety rules and
quality standards.
. Set up and led office accounting staff, successfully implementing
Sarbanes-Oxley.
. Reorganized production planning, shipping and customer service into one
area under single control, creating staff synergies that greatly improved
total customer service and satisfaction.
. Served as Project Owner for a Six Sigma waste reduction project which
reduced plant waste 1.5%.
. Awarded Division Plant of the Year in fiscal 2007.
Plant Manager, Norcross, GA (2001-2004)
Managed manufacturing, equipment and facility maintenance with 60 hourly
production employees at this 120 million square foot per month sheet
feeder plant. Drove two major projects from inception to completion
including project justification, equipment selection, pricing, negotiation
and installation.
FRANK G. BUFFINGTON 517-***-****) PAGE 2
. Project managed a five-day, $1 million BHS hot plate section replacement
including equipment removal/installation, additional power, steam system
modification, and integration with current equipment, resulting in an on-
time start-up.
. Successfully completed a three-phase $1.6 million corrugator expansion
from 87" to 98" including new bridge, splicers, pre-heaters,
boiler/piping, and wet end/quality control system with timely start-up of
all three phases.
. Increased plant production 25% from 96 million to 120 million sq. ft. per
month, reduced production downtime by 45%, maintained shrinkage at 1.2%
and customer returns to .068% of sales.
. Enabled more flexibility with shifts and implemented performance
management, stabilizing the workforce and additionally decreasing employee
turnover rate by 40%.
Quality, Safety & Environmental Manager, Norcross, GA (1996-2001)
Developed and implemented all policies, procedures, and employee training
for ISO quality system. Established safety and environmental programs
including permits and compliance with all required federal, state and
local OSHA and EPA regulations. Set up and managed divisional NAFTA
procedures.
. Developed all procedures and trained employees in ISO 9002 Quality
System, achieving system certification in 14 months.
. Established and maintained internal quality audit program and trained
eight internal auditors, leading to system improvements that enabled
several system re-certifications.
. Assisted with installation of new automated adhesive system, training
operators and production supervisors to enable self-sufficiency in system
operation and maintenance.
. Dramatically reduced OSHA recordable incidents, accomplishing 715 days
without OSHA recordable.
. Recognized for extremely successful Corporate Safety and Environmental
audits, selected by Division VP to serve as Division Compliance Manager
assisting five divisional plants in Safety and Environmental program
improvements.
EDUCATION & PROFESSIONAL DEVELOPMENT
Bachelor of Arts in Business Administration/CIS, Magma cum Laude, St. Leo
College, St. Leo, FL
. ISO 9000 Assessor/Lead Auditor Course - Stat-A-Matrix Institute
. Zenger-Miller Front-Line Leadership Facilitator Certification Course
. Corrugator Operations Short Course - TAPPI
. Data Driven Decision Making Course - Gwinnett Technical College
. Making Effective Presentations Seminar
. Corrugated Product Knowledge Workshop
. Various safety and environmental courses
TECHNICAL SKILLS
Microsoft Word, Excel, PowerPoint, Access
MILITARY
United States Navy