*** **** ****** ***** ****** L. FLEMING
Henderson, KY 42420 abj6f5@r.postjobfree.com
QUALIFICATIONS SUMMARY
. Quality Director with Lean Manufacturing training
. Strong background in quality assurance/control, printing, automotive,
metal stamping, and cGMP requirements
. Knowledgeable in requirements and sensitivity to pharmaceutical printed
packaging components
. High energy director who takes a logical, problem solving approach to
all challenges
. Multi-site management responsibilities
. Adaptable to change and comfortable in any technical environment
. Planned and implemented computerized Corrective Action database for
multiple sites
. Passionate about Safety having been the Plant Safety Coordinator in a 0
injury plant for 3 years
. Develop, coordinate, conduct training seminars including Lean
Manufacturing
. Training Certified Lean Manufacturing Expert
Supervisory Leadership
Statistical Process Control
Certified ISO 9001:2008 Lead Quality Auditor
Time Management
Essential Skills for Managing Projects
PROFESSIONAL EXPERIENCE
Keller Crescent Company Evansville, IN Corporate
Director of Quality Assurance 9/2006-11/2009
Executive oversight of Quality Assurance departments in multiple sites:
Evansville, IN; Charlotte, NC; and Indianapolis, IN; manufacturing cartons,
labels, and literature inserts/outserts primarily for the pharmaceutical
industry (95% of the business) as well as the cosmetic, liquor, and tobacco
industries. Reported to the CEO.
Daily Responsibilities:
. Supervised the Quality Managers directing budgets, projects, tasks, and
department goals
. Oversaw resource management including personnel, equipment, and software
. Responsible for compliance to PS9000 QMS: include cGMP requirements and
ISO9001 compliance
. Internal audit coordinator
. Client liaison during external audits, executive level quality meetings,
and high impact line issues
. Audited suppliers for compliance to strict GMP requirements for material
management and quality
. Provided metrics regarding quality trends to production and clients
. Decision-maker for internal projects to enhance quality
. Responsible for efforts to create and maintain a culture of continuous
improvement
. Coordinated implementation of established QMS in acquisitions of sister
plants
Achievements:
. Trained production personnel on 5-Why RCA in one facility resulting in a
59% decrease in internal issues
. Trained production management in RCA techniques relating to CAPA
resulting in a 33% decrease in external issues
. Trained production management in Lean Techniques resulting in better RCA
and visual management of production
. Passed all pharmaceutical client audits with few to zero findings
leading to new business as well as sustained business
. Year-over-year quality improvement overall for every plant under my
direction
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Toyota Motor Manufacturing Princeton, IN
Assistant Quality Manager 7/2005-9/2006
Responsible for the management of daily activities in the Receiving
Inspection (supplier parts quality), In-line Inspection (manufacturing),
and Vehicle Performance (final manufacturing and performance testing of all
vehicles) departments for the Tundra and Sequoia lines.
. Supervised 6 Group Leaders (2 per area) during all daily production
. Coordinated overtime with production needs
. Investigated issues including in-line flow-out of defects as well as
containment activities
. Reported on quality metrics daily to Toyota executives
. Responsible for employee safety awareness program
. Implemented a Customer Satisfaction group that performed 100% inspection
of all aspects of audited vehicles
. Responsible for designing inspection points and methods for enhanced
inspection for J.D. Power awards production
. Performed Jishukens directed at minimizing strenuous activities for team
members
. Responsible for Quality Production Inspection team member HR issues
. Wrote, implemented, and directed large containment activities that
included parts replacements
Sonoco Products Company Henderson, KY Production Supervisor & Plant
Safety Coordinator 6/2002-6/2005
Responsible for all aspects of production on 2nd shift from materials
management, quality inspection, and production of metal ends (aluminum and
steel) to safety, shipping, and team member scheduling. Production included
conversion of aluminum coils and steel sheets to ends for cans in the
consumer goods sector: tennis balls, baby formula, coffee, peanuts, grease,
etc. Worked in a cGMP environment.
. Supervised 2nd Shift Production, Maintenance, and Shipping Crews for 19
production lines
. Managed production lines to meet efficiency, productivity, and scrap
goals
. Coached and developed 25 employees through annual reviews and daily
interaction
. Developed yearly safety process to comply with OSHA, Corporate, and
Plant rules and regulations
. Coordinated training sessions for safety and new employee orientations
. Lead presentations on plant safety process for customers and corporate
reps for benchmarking
. Lead plant safety coordinator team
. Lead a QC Kaizen that reduced rejections and improved Quality Technician
efficiencies
Quality
Associate Intern 1/2002-6/2002
. Participated in Six Sigma optimization projects
. Wrote work instructions and procedures to conform with ISO9000
. Corresponded with vendors for information regarding raw materials
. Performed product inspections and improvement initiatives
STRENGTHS
. Written and oral communication
. Word, Excel, and PowerPoint
. Time Management
. Supervising and Personnel Development
. cGMP Requirements
. ISO 9001:2008 Standard
EDUCATION
University of Southern Indiana Evansville, IN
B.S. Accounting, 2002
PROFESSIONAL GROUPS/NETWORKING
. ANEW-A Network of Evansville Women-Member
. Tristate Women-Member
. RABQSA Certified Assessor