Marla R. Watts
***** **** ******* **, *******, TX ( 77065
901-***-**** * abj64k@r.postjobfree.com
Project Engineer*Technical Service Manager* Maintenance / Production
Supervisor * SAP
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Results-driven and well-organized leader in both maintenance and production
operations. Seeking a leadership position where skills and experience can
be effectively utilized for increase efficiency, continuous improvement and
productivity.[pic]
CHRONOLOGY OF EXPERIENCE
Allergan Inc., Waco, TX 2009 -
2010
Project Engineer, Engineering Department
Lead a team of 15 Sterile Fill (SF) filling and packaging maintenance
repair mechanics in a pharmaceutical manufacturing facility.
. Work closely with the production operations teams with Organization
Equipment Efficiency, Quality Management Systems (QMS) deviations, line
changes and safety activities.
. Implements preventative maintenance action on QMS deviation while
reapplying results on all applicable lines in SF. Define corrective
actions, risk assessment and preventative action plans.
. Identify and manage capital and expense projects in SF maintenance,
define scopes of work, identified time lines with production scheduling,
approved materials and select vendors.
Tropicana Products, Bradenton, FL 2006 - 2009
Technical Service Manager, Technical Department
Manager over 4 Technical Services departments in a beverage manufacturing
operations with budgetary responsibilities over $20Million. Provided
leadership to 4 Maintenance Advisors and 89 (Union) multi- craft
maintenance employees areas included Facilities Repair Maintenance,
Maintenance Repair Operations - Inventory, Grounds Maintenance / Plant
Janitorial, and Forklift/Truck Maintenance Repairs. Initiated and carried
out projects that improve efficiency and/or reduce operating costs.
Key Accomplishments:
. Developed monthly Key Performance Indicators (KPI), established goals and
objectives were met in Safety, Budgets, Loss Recovery, Kaizens, PM
completions, TEI, 5S audits, overtime tracking, recognitions and rewards.
Resulting in higher performance maintenance teams, and close monitoring
of plan vs. actual budgetary responsibilities and maintenance work order
management.
. Monitors the use and inventories of spare parts, maintenance supplies,
and equipment through cycle counts, min/max safety stock levels to
control budgetary levels of a $13Million MRO inventory.
. Participate in / lead monthly Failure Mode and Effects Analysis (FMEA),
with PepsiCo Chill Supply Chain facilities to address failures and
finding that can optimize equipment performance.
. Lead the Health Safety Environmental maintenance teams, provided
guidelines in 7- Step Investigations monitor Behavior Observations,
reviewed near miss incidents, addresses Risk Predictions real time.
Plant safety records in 2008/2009 exceeded 1 million hours of no lost
time days due to heighten safety awareness and employee involvements.
. Reduced work orders by 35% in all departments through effective backlog
management, prioritized maintenance work loads, scheduled lines down,
distributed manpower allocations in addition to prioritizing mission
critical work orders and kept all maintenance areas 5S.
. Served as liaison for Capital projects; Dock 8 modification ($182M) which
created a cost saving of $140M through the reduction of 3 positions,
Project 2; Spill Prevention Containment project for bulk fuel storage
($222M) an environmental regulate project, working closely with Using
Agency, Project Engineers, Contractors and Environmental specialist
ensuring government specification are in place for a secondary
containment to prevent fuel spill.
Marla R. Watts resume
Kellogg's Company USA, Memphis, TN 2000 -
2006
Maintenance Supervisor, Engineering Department
Lead the third shift maintenance team of 17 employees, covering the
Processing and Packaging maintenance repairs in food manufacturing
facility. Personnel include electricians, machinists, boiler operator and
mechanics. 2004 - 2006
Facilities Planner
Proactively managed projects from concept to startup, focused on improving
safety, sanitation, quality, efficiencies and/or capacity, in addition; to
equipment utilization. 2003 -2004
Project Leader
Lead a Stores Inventory Control Team to reduce inventory by $1MM to 1 year.
Primary focus were on obsolete materials, parts tracking, end of the
monthly cost reports, reviewing new stock parts deliveries and cost Vs
actual cost of parts history, monthly stock issue Vs stock receiving.
2002 - 2003
CMMS Coordinator- SAP & EMPAC
Maintain weekly maintenance metric reports, manages asset records for
new/existing equipment, maintained the preventative maintenance program via
lubrications, inspections, repetitive, and fabrication work orders.
2000 - 2004
Key Accomplishments:
. Expedited daily planned and unplanned maintenance work, assignment of
workforce, monitored daily overtime scheduling, tracking daily
maintenance metric, installation and repair of equipment, involved in
real time trouble shooting and problem solving resolution. Scheduling
preventative and predictive maintenance work orders. Resulting in
reducing downtime, work order backlog and efficient use of manpower.
. Established and maintains a computerized maintenance management system
- SAP for tracking work orders, maintenance technician labor
utilization. In addition too helped improve equipment run-time
capabilities, identify failure trends.
. Initiates, implements, and manages the plant maintenance program based
on best practices in the industry, with an emphasis on
planning/scheduling, daily maintenance report system and
preventive/predictive maintenance.
. Reviewed the operation of the plant equipment and systems constantly,
to minimize unplanned downtime, anticipate problems in a timely
manner, and to identify opportunities for improvements.
. Managed the design and implementation and upgrades of the women locker
room, installed new plumbing improvements, lockers, flooring and
lighting.
. Consulted with a paint specialist on paint encapsulation plant
improvements in order to decrease paint use and reduce peeling on high
temperature mill deck, hydraulic units, pipe conveying system and food
equipment plant-wide.
. Initiated and carried out facilities Expense and Capital projects that
improved efficiency and/or reduced plant cost, from vendor evaluation
and selections, engineering review, buyer support and shop floor
scheduling.
Ingram Micro Framework, Memphis, TN 1999-
2000
Operations Manager II, Operations Department
Accountable for the management and supervision of 4 operations manager and
150 manufacturing associates involved in computer configuration production
and distribution. Managed supervisory teams in regards to workflow
allocation, performance appraisals, training /development, and salary
recommendations.
Marla R. Watts resume
Key Accomplishments:
. Oversaw the production and distribution of new start-up accounts and
joint venture to domestic/international division.
. Accomplished 96% On-Time Deliverable to schedule within 24 hour turn-
around.
. Hired, trained and motivated staff, providing needed training and
necessary staffing changes.
. Authored and oversaw departmental budget.
Compaq Computer Corporation, Houston, TX 1994 -
1999
Production and Test II Supervisor, Operations Department
Provided leadership to 7 functional repair technicians and 93 manufacturing
associates in a computer manufacturing operation, assembled (PCB) personal
computer base and (CPU) computer processing units in an ISO 9001 Certified
facility.
Key Accomplishments:
. Effectively communicated line management issues, reports, and
production schedules to planners and senior management to ensure best
product quality.
. Served as a Group Administrator to reduce material defects, rework,
and manufacturing downtime using statistical process control trend
analyses.
. Performed departmental functions in an efficient and timely manner
while meeting quality performance standards resulted in peek
performance increasing by 20% of initial goals.
Philip Morris Companies, USA, Concord, NC
1990 - 1994
Maintenance Supervisor, Engineering Department
Supervised all aspects of preventative / predicative maintenance repairs of
precision high-speed equipment, equipment used to process and package
tobacco into premium quality cigarettes. Led and coached union workforce
to include 7 mechanics and electricians responsible for maintenance support
of equipment valued over $30Million.
Key Accomplishments:
. Coordinated product changeover procedures with production management
to streamline process flow. Resulted in process improvement of 5%
material savings and 15% productivity gain.
. Directed and implemented the use of carbide blades during filter
cutting process. Saving $140M annually, recommendation improved
process and prevented hand injuries, company-wide.
EDUCATION: Bachelor of Science Mechanical Engineering,
Prairie View Mechanical & Agricultural
University
TRAINING:
Autonomous Maintenance 123, Diversity and Inclusion 123; Simple Root Cause;
Systems, Applications, Products (SAP) Maintenance/MRO/Planner Systems; ISO
9000; Project Management, Leadership Coaching, Safety, Project MS, Training
Skill for Coaching and Facilitating
COMPUTER SKILLS
Microsoft Office (Word, Excel, PowerPoint,); WordPerfect; MS Projects;
Adobe Illustrator; Email and Internet