Paul Wennemann
**** ********* **. - ***** ********, GA 30087
Phone: 770-***-**** - Mobile: 678-***-**** - E-mail:
abj06y@r.postjobfree.com
Operations Manager
Industrial Engineering / Improvement Processes / General Business Practices
/ Manufacturing Operations
A results oriented and continuous improvement focused business professional
with a proven record of evaluating and conceptualizing processes, planning
process changes, project managing process implementations, and establishing
and implementing process metrics for efficiency improvement. Able to
establish procedures to identify best practices and process weaknesses in
order to create and implement standards and procedures to optimize
efficiency and business practices which results in bottom line improvement.
Demonstrated ability to build, lead, and motivate a team to accomplish
goals while controlling cost and effectively utilizing resources.
. Process evaluation
. Process development
. Process streamlining
. Project Manager/Team Leader
. Labor utilization analysis
. Industrial Engineering Practices
. Best Practice implementation
. Continuous improvement
. Six Sigma Green Belt
Summary of Qualifications
. Demonstrated ability to create and implement process changes to result in
achieving company strategic and financial goals.
. Experienced in determining and implementing process metrics to focus on
continuous improvement.
. Experienced in operations restructuring to address business growth, cost
reduction, and service improvement.
. Experienced in operations start up supervision and management in a
multiple team environment to achieve safety, production, and service
goals.
. In depth and hands-on capacity evaluation and planning to achieve
customer demands while minimizing costs.
. Experienced supervisor.
. International experience as a student in Germany and as a process
consultant in Germany and Mexico.
. Demonstrated capacity to work as a consulting project manager and project
engineer in diverse product, process, and cultural environments.
Outstanding Career Achievements
. Through the introduction of process control metrics and team oriented
process improvement projects, I successfully achieved an annual hour
reduction of direct labor of approximately 6.5% and a concurrent shop
efficiency improvement from %50 to %60 over the course of a year for
concrete pump manufacturing.
. Established and managed a team oriented facility safety program resulting
in a reduction of OSHA incidents from six to zero.
. Utilizing time and material movement studies, I designed, specified,
installed, and ramped up a $1,000,000 semi-automatic assembly line and a
$450,000 semi-automatic assembly line for the introduction of two
redesigned product lines with new packaging. These new assembly lines
accomplished the goal of producing the 33% increase in production demand
for circuit breaker boxes.
. Successfully designed and managed the implementation of a new assembly
process resulting in a 50% labor reduction per device for low voltage
switch gear.
Experience
Operations Manager, Silent Gliss USA, Norcross, GA
(8/2009-present)
. Coordinated the production and materials activities in a custom window
treatment production facility
. Planned the utilization of manpower, the allocation of resources, and
worked together with customers and customer service to achieve greater
than 98% schedule adherence
. Maintained the company QMS system and ISO certification in accordance
with ISO 9001
. Instituted a "Quality First" mindset through utilization of the QMS
system resulting in a 60% reduction in the number of customer
complaints with cost versus the number of invoices
. Conducted reviews and counseling with production employees and
technical support employees
Industrial Engineering Manager, Schwing America, Marietta, GA
(9/2006-5/2009)
. Initiated and managed engineering design change projects to reduce
labor in a low volume concrete pump assembly facility. Changes
resulted in a 2900 annual hour reduction of direct labor or
approximately 6.5%
. Initiated and managed several projects to completely restructure the
facility layout to promote better efficiency. Facility efficiency
improved from %50 to %60 over the course of a year
. Managed and conducted an initiative to establish accurate time study
work standards and maintain routings in SAP
. Performed data driven capacity analysis and planning for production
scheduling
. Implemented and managed production metrics for quality, efficiency,
safety, and downtime. Utilized metrics to make facility and process
improvements through a team oriented approach
. Managed the facility safety program which involved OSHA records,
working with the Georgia Tech Research Institute to establish a
comprehensive safety program, conducting safety training, managing
incident and accident reports, and safety committee supervision. OSHA
recordable accidents reduced to zero in 2008
. Managed capital projects including concrete pad addition to the
facility, bridge crane addition, jib crane installation, and facility
restructuring
. Maintained facility maintenance records working with outside
maintenance contractors
. Designed production incentive program for employees
Senior Project Manager, Siemens Energy & Automation, Norcross, GA
(10/2004-9/2006)
. Project engineer and manager for the planning and execution of the
shutdown and transfer of a 600 employee facility
. Duties included capacity analysis and planning for fabrication and
assembly, best practice transfer, facility layouts, implementation of
a new assembly line, and completion of Six Sigma project in course
toward Green Belt certification
. Co-managed new facility start up in Mexico
Senior Process Leader, Siemens Energy & Automation, Tucker, GA
(5/2003-9/2004)
. Train and supervise circuit breaker box assembly line consisting of 30
employees where greater than 99% fill rates were achieved and zero
safety incidents were incurred
. Process improvement projects for bottleneck areas and high variability
equipment on the assembly line
Senior Industrial Engineer, Siemens Energy & Automation, Tucker, GA
(11/2000-5/2003)
. Process design, improvement, simulation, and change support in a high
volume metal stamping and circuit breaker box assembly facility
. Design, installation, and implementation of a $1,000,000 semi-
automatic assembly line and a $450,000 semi-automatic assembly line
for the introduction of two redesigned product lines with new
packaging. Assembly lines accomplished the goal of producing the 33%
increase in production demand
. Engineering support for the implementation of Lean Manufacturing.
Support included process analysis, process mapping, data analysis, and
time studies
Process Engineer, Siemens Technology Group, Production Processes, Norcross,
GA (10/1999-11/2000)
. Project management and engineering in diverse environments for data
driven process simulations and improvements using ProModel software
Process Engineer, Siemens Technology Group, Production Processes, Munich,
Germany (4/1999-9/1999)
. Simulation and best practice benchmarking of manufacturing processes
using ProModel software
Manufacturing Engineer, Siemens Energy & Automation, Grand Prairie, TX
(9/1997-3/1999)
. Design and implementation of process flow line for assembly resulting
in a 50% labor reduction per device
. Induction, installation, training, support, systems orientation, and
programming for brake press fabrication machines and flexible
manufacturing machines used for production of sheet metal and bar stock
. Assembly and fabrication process improvements utilizing Lean
methodologies and Kaizen for cost reduction for the medium volume
production of low voltage switchgear
Honors, Activities, and Skills
. Fluent in German
. Project Management
. Siemens Energy & Automation TOP award (2002)
. Siemens Energy & Automation Team of the Year participant (2002)
. U10 soccer coach for Georgia FC, U14 and U16 soccer coach for Gwinnett
Soccer Association
. Six Sigma Green Belt
. AutoCAD
. Siemens Energy & Automation TOP award (1998)
. Siemens Energy & Automation's Team of the Year Award (1998)
. Siemens worker exchange program in Munich, Germany (1999)
. ProModel simulation software
. World Student Fund Scholar 1995-1996
. Scholarship awarded by the World Trade Center of New Orleans (1992)
Education
. Georgia Institute of Technology - Bachelor's in Industrial Systems
Engineering, graduated Highest Honors
. Georgia State University - MBA, focus in Finance