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Project Manager Engineer

Location:
Stone Mountain, GA, 30087
Posted:
October 07, 2010

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Resume:

Paul Wennemann

**** ********* **. - ***** ********, GA 30087

Phone: 770-***-**** - Mobile: 678-***-**** - E-mail:

abj06y@r.postjobfree.com

Operations Manager

Industrial Engineering / Improvement Processes / General Business Practices

/ Manufacturing Operations

A results oriented and continuous improvement focused business professional

with a proven record of evaluating and conceptualizing processes, planning

process changes, project managing process implementations, and establishing

and implementing process metrics for efficiency improvement. Able to

establish procedures to identify best practices and process weaknesses in

order to create and implement standards and procedures to optimize

efficiency and business practices which results in bottom line improvement.

Demonstrated ability to build, lead, and motivate a team to accomplish

goals while controlling cost and effectively utilizing resources.

. Process evaluation

. Process development

. Process streamlining

. Project Manager/Team Leader

. Labor utilization analysis

. Industrial Engineering Practices

. Best Practice implementation

. Continuous improvement

. Six Sigma Green Belt

Summary of Qualifications

. Demonstrated ability to create and implement process changes to result in

achieving company strategic and financial goals.

. Experienced in determining and implementing process metrics to focus on

continuous improvement.

. Experienced in operations restructuring to address business growth, cost

reduction, and service improvement.

. Experienced in operations start up supervision and management in a

multiple team environment to achieve safety, production, and service

goals.

. In depth and hands-on capacity evaluation and planning to achieve

customer demands while minimizing costs.

. Experienced supervisor.

. International experience as a student in Germany and as a process

consultant in Germany and Mexico.

. Demonstrated capacity to work as a consulting project manager and project

engineer in diverse product, process, and cultural environments.

Outstanding Career Achievements

. Through the introduction of process control metrics and team oriented

process improvement projects, I successfully achieved an annual hour

reduction of direct labor of approximately 6.5% and a concurrent shop

efficiency improvement from %50 to %60 over the course of a year for

concrete pump manufacturing.

. Established and managed a team oriented facility safety program resulting

in a reduction of OSHA incidents from six to zero.

. Utilizing time and material movement studies, I designed, specified,

installed, and ramped up a $1,000,000 semi-automatic assembly line and a

$450,000 semi-automatic assembly line for the introduction of two

redesigned product lines with new packaging. These new assembly lines

accomplished the goal of producing the 33% increase in production demand

for circuit breaker boxes.

. Successfully designed and managed the implementation of a new assembly

process resulting in a 50% labor reduction per device for low voltage

switch gear.

Experience

Operations Manager, Silent Gliss USA, Norcross, GA

(8/2009-present)

. Coordinated the production and materials activities in a custom window

treatment production facility

. Planned the utilization of manpower, the allocation of resources, and

worked together with customers and customer service to achieve greater

than 98% schedule adherence

. Maintained the company QMS system and ISO certification in accordance

with ISO 9001

. Instituted a "Quality First" mindset through utilization of the QMS

system resulting in a 60% reduction in the number of customer

complaints with cost versus the number of invoices

. Conducted reviews and counseling with production employees and

technical support employees

Industrial Engineering Manager, Schwing America, Marietta, GA

(9/2006-5/2009)

. Initiated and managed engineering design change projects to reduce

labor in a low volume concrete pump assembly facility. Changes

resulted in a 2900 annual hour reduction of direct labor or

approximately 6.5%

. Initiated and managed several projects to completely restructure the

facility layout to promote better efficiency. Facility efficiency

improved from %50 to %60 over the course of a year

. Managed and conducted an initiative to establish accurate time study

work standards and maintain routings in SAP

. Performed data driven capacity analysis and planning for production

scheduling

. Implemented and managed production metrics for quality, efficiency,

safety, and downtime. Utilized metrics to make facility and process

improvements through a team oriented approach

. Managed the facility safety program which involved OSHA records,

working with the Georgia Tech Research Institute to establish a

comprehensive safety program, conducting safety training, managing

incident and accident reports, and safety committee supervision. OSHA

recordable accidents reduced to zero in 2008

. Managed capital projects including concrete pad addition to the

facility, bridge crane addition, jib crane installation, and facility

restructuring

. Maintained facility maintenance records working with outside

maintenance contractors

. Designed production incentive program for employees

Senior Project Manager, Siemens Energy & Automation, Norcross, GA

(10/2004-9/2006)

. Project engineer and manager for the planning and execution of the

shutdown and transfer of a 600 employee facility

. Duties included capacity analysis and planning for fabrication and

assembly, best practice transfer, facility layouts, implementation of

a new assembly line, and completion of Six Sigma project in course

toward Green Belt certification

. Co-managed new facility start up in Mexico

Senior Process Leader, Siemens Energy & Automation, Tucker, GA

(5/2003-9/2004)

. Train and supervise circuit breaker box assembly line consisting of 30

employees where greater than 99% fill rates were achieved and zero

safety incidents were incurred

. Process improvement projects for bottleneck areas and high variability

equipment on the assembly line

Senior Industrial Engineer, Siemens Energy & Automation, Tucker, GA

(11/2000-5/2003)

. Process design, improvement, simulation, and change support in a high

volume metal stamping and circuit breaker box assembly facility

. Design, installation, and implementation of a $1,000,000 semi-

automatic assembly line and a $450,000 semi-automatic assembly line

for the introduction of two redesigned product lines with new

packaging. Assembly lines accomplished the goal of producing the 33%

increase in production demand

. Engineering support for the implementation of Lean Manufacturing.

Support included process analysis, process mapping, data analysis, and

time studies

Process Engineer, Siemens Technology Group, Production Processes, Norcross,

GA (10/1999-11/2000)

. Project management and engineering in diverse environments for data

driven process simulations and improvements using ProModel software

Process Engineer, Siemens Technology Group, Production Processes, Munich,

Germany (4/1999-9/1999)

. Simulation and best practice benchmarking of manufacturing processes

using ProModel software

Manufacturing Engineer, Siemens Energy & Automation, Grand Prairie, TX

(9/1997-3/1999)

. Design and implementation of process flow line for assembly resulting

in a 50% labor reduction per device

. Induction, installation, training, support, systems orientation, and

programming for brake press fabrication machines and flexible

manufacturing machines used for production of sheet metal and bar stock

. Assembly and fabrication process improvements utilizing Lean

methodologies and Kaizen for cost reduction for the medium volume

production of low voltage switchgear

Honors, Activities, and Skills

. Fluent in German

. Project Management

. Siemens Energy & Automation TOP award (2002)

. Siemens Energy & Automation Team of the Year participant (2002)

. U10 soccer coach for Georgia FC, U14 and U16 soccer coach for Gwinnett

Soccer Association

. Six Sigma Green Belt

. AutoCAD

. Siemens Energy & Automation TOP award (1998)

. Siemens Energy & Automation's Team of the Year Award (1998)

. Siemens worker exchange program in Munich, Germany (1999)

. ProModel simulation software

. World Student Fund Scholar 1995-1996

. Scholarship awarded by the World Trade Center of New Orleans (1992)

Education

. Georgia Institute of Technology - Bachelor's in Industrial Systems

Engineering, graduated Highest Honors

. Georgia State University - MBA, focus in Finance



Contact this candidate