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Manager Project

Location:
Markesan, WI, 53946
Posted:
October 26, 2010

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Resume:

John Walz Objective

W**** Puckaway rd.

Markesan,

Wisconsin 53946

920-***-****

jawalz0305@yahoo.c

om

A dynamic mature self-starter with several years of

invaluable experience. An overachiever that attended one

of the top engineering schools in the nation while working

full time to support a large family. The work ethic,

dedication, willingness to learn, resourcefulness, and

endurance to finish the job by any ethical means possible.

Currently hold the positions of both Engineering Manager

and Corporate Maintenance Manager. Looking for a Project

Manager/Engineer, Engineering Manager, Maintenance Manager

or a 'hands-on' position. Very well rounded with good

knowledge in multiple disciplines due to drive and

willingness to learn. Typically articulate very well both

verbally and in writing. Always a team player respecting

and soliciting each person's ideas.

Currently working toward obtaining the project management

professional (PMP) certification.

Work Experience

Corporate Maintenance Manager

4/2009-Present Cambria, WI

Assigned Corp Maint Manager due to success in streamlining

the engineering department

Advanced to Corporate Maintenance Manager days after mass

company layoffs which left me with an entry level ethanol

plant maintenance manager placed in the position at the

time of the layoffs, a mill maintenance manager which

inherited the position seven months prior, and less than

50% of the technicians than the same date the previous

year.

Increased mill uptime and reaction time by instilling much

needed direction, organization, training and discipline

Increased ethanol plant uptime and reaction time by

instilling organization, direction, and morale

Reduced parts costs by auditing vendors and seeking

alternate suppliers while maintaining quality

Inventoried, organized, consolidated, and created

electronic records of parts and equipment dispersed

throughout three cost centers containing multiple

warehouses

Currently in the midst implementing an extremely cost

effective EAM CMMS to satisfy predetermined functions

including integration with GP, PMs, WOs, Inventory, PdM,

POs, compliance integration for LOTO, Hot Work, Confined

Space, PSM, MOC, GMPs

Currently drafting SOPs for PSM and maintenance

Constantly strive for better communication between

departments in an effort to eliminate emergency situations

which cripple efficiency, safety, morale

Constantly working on small to mid size projects altering

processes in each plant

Constantly look for ways, in or out of the box, to increase

efficiency whether through reduced power consumption,

procedure, tools, etc...

Directly manage equipment and utilities shared by multiple

plants including sub-station and power distribution,

natural gas distribution,

Engineering Manager

7/2008-Present Cambria, WI

Promoted to Engineering Manager within 8 months of

employment

Manage engineering department consisting of electrical,

mechanical, industrial, and process engineers including

reviews, hiring and firing, and compensation.

Improved organization and efficiency of an underperforming

electrical engineering department responsible for all

modifications to programming, capital improvements, power

distribution, DCS, etc...

Mediated work and project requests between engineers and

operations to alleviate overloaded engineering department

thereby eliminating constant distraction which greatly

affected productivity

Restructured and grew engineering to improve productivity

and morale

Determine work load and contract engineering firms for

excessive outstanding work

Ensure each project completely detailed consequently

forcing work done with compelling efficiency

Directly oversee projects with potential to cripple

production if not completed correctly or requiring

scheduled downtime. Projects range in size from a few

thousand dollars to many hundreds of thousands of dollars,

typically require multiple contractors and disciplines, and

have very exact timelines.

Created and enforced SOPs for controls change management

and backups used in disaster recovery

Successful face to face negotiation with Rockwell

automation to bring resolution to ongoing discrepancies

with DCS, which were the deliverables for new ethanol

plant.

Plant Engineer

11/2007 - 7/2008 Cambria, WI

Oversaw mechanical completion verification and component

commissioning of new $80 million ethanol plant. In so

doing saved the company $5.5 million dollars by not

bringing in an outside contractor.

Ensured general contractor and sub-contractor contractual

obligations were met by drafting a punchlist of nearly 1800

discrepancies and working closely with the general

contractor and sub-contractors to resolve these issues

Identified and Rectified start-up issues including design

flaws, component failures, and workmanship deficiencies

through warranty claims and negotiations with the

technology provider and general contractor.

Coordinated and oversaw resolution to integration problems

between different manufacturers

Designed various components and hired contractors to build

and install these components

Currently working on proposal with experts in the dryer

industry to form a partnership in an effort to develop the

worlds most efficient ring dryer and market these

improvements.

Engineer

8/2003 - 11/2007 Sta-Care Inc, Portage, WI

Instrumental in designing and building machine which

revolutionizes the manufacturing process of solid surface.

Design and built in-house many machines to satisfy

production requirements.

Design modifications for many machines to accommodate

company needs.

Replaced veteran employee that had been demoted and built a

strong relationship with him.

Perform virtually all controls design, programming, and

troubleshooting relating to VFD's, PLC's, and HMI's;

including Mitsubishi, Siemens, Automation Direct, and some

AB.

Manage all projects relating to plants, processes, and

capital improvements; always considering implications on

all aspects of safety, practicality, maintainability,

long-term effects, etc...

Travel to inspect, purchase, and embark potential purchases

Manage all maintenance personal in multiple plants

including hiring, firing, recognition, training,

discipline, etc...

Maintain an excellent working relationship with all fellow

employees; supervisor, subordinates, and people in all

other departments.

Report directly to the Executive Vice President of the

Company.

Always recognize others good ideas and performance.

Constantly working on many projects simultaneously;

multi-tasking is second nature.

Very approachable and always honest.

Maintenance Engineer

9/2002 - 8/2003 Superior Health Linens, Madison, WI

Manage all projects pertaining to machinery and facilities.

Participate in the on-going assessment of current equipment

and research on replacement and additional equipment.

Manage parts inventory and parts ordering.

Oversee maintenance of all plant equipment including

boilers, tempered water, softeners, HVAC, compressors, and

all production equipment.

Manage the day-to-day operation of the maintenance

department and staff.

Maintenance Manager

5/1994 - 11/1995 Walz Farms, Boyd, WI 4/1999 - 9/2002

Columbus, WI

Oversaw all business activities including purchasing,

selling, budgeting, production, hiring, supervising, and

much more.

Implemented maintenance management system for all machinery

and buildings.

Act as project manager for new construction including

layout of electrical, plumbing, pneumatics, heating, and

overall building layout.

Perform all maintenance on machinery, buildings, and

grounds.

Oversaw all business activities including purchasing,

selling, budgeting, production, and much more.

2nd shift Lead Mechanic/Maintenance

11/1995 - 4/1999 Leiner Health Products, Madison, WI

Instrumental in the critical tough jobs such as

reconfiguring and retrofitting production lines.

Acted as assistant project manager in major projects such

as installation of new production lines including

determining layout, process, and ensuring proper

environmental control.

Implemented maintenance management system thereby

substantially reducing down time and increasing production.

Ensured all machinery, bulk product, and finished product

was maintained and stored in accordance with all GMP's and

FDA regulations.

Maintained facility including electrical, plumbing, HVAC,

remodeling, and other general maintenance.

Mechanic/Supervisor

8/1989 - 5/1994 United States Marine Corps, Jacksonville,

NC

Known as one of, if not the best mechanic in the squadron.

Delegated jobs to a crew of 50 mechanics for 28 aircraft.

Assigned times, personnel, and tools and coordinated with

other shops to complete work orders.

As Quality Assurance, inspected work of others and

completed documentation including discrepancy, resolution,

and any other applicable data.

As training officer trained new personnel to pass a

written, oral, and practical exam in order to become

qualified mechanics.

Used maintenance management system to prioritize job tasks

around flight schedule of $250 million worth of aircraft.

Education

5/2002 University of WI, Madison, WI

BS Mechanical Engineering Studied ME courses including

thermodynamics, fluids, heat transfer, machine elements,

materials, processes, manufacturing, building mechanical

systems, power conversion, circuits, geometric modeling,

polymers, mechanics, energy systems, six sigma, and more.

Microsoft Word, Excel, PowerPoint, AutoCAD 14/2000, Pro-E,

Engineering Equation Solver (EES), Finite Element Heat

Transfer (FEHT), Lab-View, various lab instruments.



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