SAMUEL ARREDONDO, JR.
POB ***
East Petersburg, PA 17520
Cell: 1-828-***-****
email: abiiyb@r.postjobfree.com
CAREER SUMMARY
A professional engineer with broad-based experience in diverse business
environments. Committed to a logical, analytical planning process leading
to sustainable, profitable results. Expertise in engineering management,
operational management, project management and product development, Lean
manufacturing and certified Six Sigma Black Belt. I am an effective leader
and team builder with an empowering and energetic management style, and a
proven success record of technical and managerial problem solving and
driving process improvements.
Experience and Professional Development
. Actuant: Lumberton, NC, / Lancaster, PA
2008 - 2010
Plant Operations Manager
. Drives long range strategic planning process by overseeing and
managing all operations including: Operations, Lean Enterprise,
Quality, Manufacturing Engineering, Facilities, Customer
Service, Shipping, Receiving, and Distribution.
. Led a 1 year lean transformation from batch process to cellular
manufacturing value streams which supported a one million dollar
cost reduction in raw material inventory. JIT delivery and
single piece flow being utilized.
. Defines strategic value streams with significant opportunities
and drives LEAD improvement activities.
. Supporting new product development and interface with customer
requirements for successful initiatives.
. Total site profit/loss responsibility.
. Continental Teves: Morganton, NC 1994 -
2008
Manager, MK25e EBS Production 2006 -
2008
. Management of all production activities related to the
manufacturing of EBS brake systems.
. Managed 4 shift 24/7 operation of more than 150 associates. This
includes Manufacturing Engineering, Quality Assurance, and
Maintenance personnel.
. Applied Six Sigma and LEAN manufacturing concepts to drive
continuous improvement within our manufacturing operation.
Techniques such as standardized work instruction, 5S, shop floor
control, visual management, and Kanban
Director, Industrial Engineering
2005 - 2006
Las Colinas Plant, Mexico - Actuation Business Unit
. Management of all plant engineering activities from plant
facilities to manufacturing engineers that supported
daily production operation. Supervised 25 personnel within the
department.
. Managing within the engineering group - new project management,
manufacturing engineering, Industrialization of equipment for
the plant and customer PSO activities,
. Leading the Six Sigma Implementation. Continues Improvement
Teams.
Manager, Six Sigma/Continuous Improvement
2000 - 2005
. Directed the implementation of the Six Sigma methodology for 5
years since November 2000, within the EBS Business Unit in North
America. Organizing and scheduling activities to ensure all
parties at the Morganton plant level are training on the Six
Sigma principles, tools, and concepts.
. Leading and directing all activities for implementation of Six
Sigma within Continental Teves North America locations (3) Sites
in USA (3) Sites in Mexico. Directly involved with the coaching
and instructing the Six Sigma and Lean Manufacturing concepts to
plant and corporate personnel. Lead Six Sigma projects that are
on an international scale working within USA, Germany and
Mexico. Project cost saving results: 1st year over $2 million,
2nd year over 5 million
Manager, Valve Production
1999 - 2003
. Management of all production activities related to the
manufacturing of solenoid valves that are place into an
electronic brake system. Supervised 3 shift operation of more
than 125 associates. This includes Manufacturing Engineering,
Quality Assurance, and Maintenance personnel.
. Utilizing Lean manufacturing concept associate with the Toyota
Production System. Techniques such as standardized work
instruction, 5S, shop floor control, visual management, and
Kanban.
Manufacturing Engineer IV
1997 - 1999
. Supervised 4 manufacturing engineers, 1 manufacturing
engineering technician.
. Supervise and control all manufacturing issues related to the
production of ABS valve assemblies.
. Management and capacity planning of all production equipment in
theValve Assembly department.
. Manage new product start-ups into production and ensured all
customers PPAP requirements are meet.
Manufacturing Engineer III
1994 - 1997
. Akebono Corporation: Elizabethtown, KY
1988 - 1994
Manager: Friction Material Production
1993 -1994
. Managed all activities related to manufacturing friction
material/brake pads with the TEAM concept. Supervised three
shift operation of more than 150 associates, which included
manufacturing engineering, quality assurance, and maintenance
teams.
. Utilized Toyota Production System technique of the 5S, shop
floor control, and Kanban to kaizen the production layout and
processes.
Engineering Manager 1990 - 1993
. Managed all plant engineering activities, supervised eight
manufacturing engineers, three engineering technicians and one
draftsman.
. Reported directly to the Vice President of Operations. Primary
liaison for Japanese engineering consultants.
. Direct involvement with new plant start-up, from utility
installation to the debugging of new equipment. Coordinated
engineering projects to ensure start-up deadlines were met while
maintaining cost control.
. Maintained plant equipment capacity studies, including reporting
to upper management on equipment requirements. Designed and
installed Ambrake's Production Status (Andon) Board so that
upper management could instantly see the status of the
production process.
Manufacturing Engineer 1988 -
1990
. Gates Rubber Company: Elizabethtown, KY
1981 - 1988
Manufacturing Engineer
. Provided plant engineering support by preparing working drawings
for equipment installation, machine shop fabrication and
mechanical and electrical designs for new equipment fabrication.
Engineered special projects from conception to completion.
. Provided PLC engineering support by assisting in the
installations, debugging, troubleshooting, ladder logic programs
changes and recommending hardware/software to ensure maximum
equipment reliability.
Education
. Morehead State University
Morehead, KY
B.S Degree in May 1981
Area of Concentration: Industrial Education
Training
. Continental Teves NA Menttor Program: 2003 Certified Six Sigma Black
Belt: Stat-A-Matrix
. Continental Teves Leadership 2000 TPS/LEAN Manufacturing:
University of Kentucky
. Akebono Leadership Program TS16949 Lead Auditor
. PLC Programming: Modicon, GE Series 6,
. Allen-Bradley, Mitsubishi, Siemens