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Manager Six Sigma

Location:
Keyser, WV, 26726
Posted:
October 31, 2010

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Resume:

Dennis M Cook

RT *, Box *** D Keyser, WV ***** Phone: 304-***-****

abifzb@r.postjobfree.com

Converting Facility Manager

Managing professional with 18 years of experience leading production and shipping facility for largest

coated paper manufacturer in North America.

Technical expert in converting equipment with experience in customer field service. Proven ability to

trouble shoot and solve complex problems both internal and externally.

Skills

Creative team leadership Quality focused

Communicate at all levels of Safety focused

organization Detail oriented

Self motivated, inquisitive, and great Good understanding of equipment

attention to detail operation

Customer focused

Professional Experience

NEWPAGE CORPORATION – Luke, MD

Multimillion-dollar fine paper manufacturer.

Luke Converting Facility Manager, Jan 2004 to Present

Manage day-to-day converting facility with $10M annual operating budget, 10 direct exempt employees

and 87 union hourly employees working 24/7. Manage and monitor production, quality, order management,

shipping, inventory accuracy, maintenance, employee safety, OSHA and environmental compliance.

Selected Accomplishments:

Develop annual operating budget, production plan by equipment, equipment availability, quality, yield,

safety, and employee staffing.

Establish safe work practices and monitor compliance with a goal of zero TCIR. Developed safety

audits by staff and hourly safety teams with a goal of continuous improvement.

Improved quality culture year-over-year to current best in industry.

Lean Six Sigma Champion, Green Belt and Rapid Lean Six Sigma certified. Projects include cycle time

reduction, waste reduction, and process improvements with over 1.5M in savings.

Developed and launched, outsourcing projects for JIT core cutting and finishing material sourcing and

handling saving 1M annually.

Developed and launched outsourcing project for JIT pallet and skid manufacturing saving 1.8M

annually.

Operations lead for multiple expansions (2004, 2006) resulting in 8M capital purchase of new

equipment. Projects included specifying equipment, planning installation location, site prep, acceptance

testing, installation, personnel planning, training and equipment commissioning.

Operations team lead for Corporate Strategic Sourcing of finishing materials used across all mill

locations.

Converting technical expert to Field service, supporting customers with problems with in-house

converting equipment.

Sheeting Supervisor, 4/2002 to 1/2004

Managed day-to-day production operation of Finished Product Warehouse including Sheeting/Winding

Converting operation.

Finishing Department Production Assistant, 4/1998 to 4/2002

Assist in managing the daily roll finishing, shipping and sheet production activities of the Luke Mill Finishing

Department.

Selected Accomplishments:

Page 1

Dennis Cook Resume

Lead Profit Improvement team redesigning manufacturing process and procedures saving over 5M

over three-year period.

Tour Foreman, 10/1995 to 4/1998

Tour foreman responsible for supervising twenty union employees in the conversion and shipping of

finished product.

ISO Coordinator, 1/1992 to 10/1995

Responsible for design, developing, implementation and maintenance of the Finishing department ISO

9001 quality system.

Hourly Union Employee, 9/1976 to 1/1992

Developed marketing programs for a variety of business-to-business clients. Used an integrated approach

to create balanced programs for clients to build their respective brands and businesses.

Technology

Software: MS Office (Word, Excel, PowerPoint, Visio, Outlook). Lotus Notes, Minitab 15.

ERP Software: SAP, OPTI Vision, PI System, Proficy

Education

LEAN SIX SIGMA GREEN BELT – Dayton, OH

June 2008

POTOMAC STATE COLLEGE OF WVU – Keyser, WV

Regents Bachelor of Arts 1994 - Present

Major: Business

KEYSER HIGH SCHOOL – Keyser, WV

General Studies, Graduation date 1975

MINERAL COUNTY VOCATIONAL SCHOOL – Keyser, WV

Building Trades, Graduation date 1975

References on Request

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Dennis Cook Resume



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