DAN MILLER
**** ******** **., **. *********, FL *2092
904-***-**** home ( 706-***-**** Cell ( abif5c@r.postjobfree.com
http://www.linkedin.com/in/danmiller11
Plant Manager / Production Manager - Manufacturing & Packaging
Plant Operations Management / P&L Management / Organizational
Development
Capital Project Management / Engineering Management / Turnarounds /
Kaizen / Lean
Cross-Functional Team Leadership / Regulatory Compliance / Contract
Management
An innovative results-driven leader who delivers exceptional results in
highly competitive environments. Directed large and small operations to
consistently increase production levels, reduce operating costs and improve
product quality by utilizing world class manufacturing concepts to optimize
manufacturing and packaging processes.
Experienced in high speed precision dispensing and assembly, metals
cutting, forming and stamping, welding, Industrial capital equipment,
painting, injection molding, electronic device and component manufacturing,
chemical mixing and processing, labor intensive to highly automated
packaging, distribution and thermoforming.
HIGHLIGHTED ACCOMPLISHMENTS
. Led turnaround of labor-intensive, low-performing packing operations into
a state-of-the-art, low-labor, highly flexible operation; reduced direct
labor by 50% within 3 years.
. Introduced new key technology to consumer goods facility to align with
marketing and sales strategies which resulted in a 10% sales growth and
increased profit
. Improved efficiency of all plant operations and equipment, establishing
highest standards in company
. Developed and managed multi-million dollar capital programs inclusive of
state of the art robotics.
. Facilitated manufacturing change to 24 / 7 operation without loss in
production or quality.
PROFESSIONAL EXPERIENCE
PANASONIC USA, Columbus, GA
(2003-2009)
Global manufacturer of consumer products. The Columbus site consisted of a
manufacturing, packaging and distribution facility with 275 employees plus
temporaries. This site included high-volume, high-speed precision
dispensing and assembly, chemical mixing and processing, dispensing, powder
blending and batch mixing labor intensive to high speed blister packing,
thermoforming, logistics and labeling.
General Manager of Manufacturing and Packaging Operations
Reported directly to the President. Led operations and a staff consisting
of Product Engineering, Quality Director, Manager of Equipment Engineering,
Manufacturing Unit managers and supporting employees.
. Utilized lean methodologies to enhance flow and output resulting in lower
inventories
. Insured compliance to ISO Quality, ISO Environmental and FDA standards
were always met
( Dan Miller, Page 2 (
DURACELL (DIVISION of Procter and Gamble) Lancaster, SC and LaGrange, GA
(1983-2003)
Global manufacturer of consumer batteries. Each site was vertically
integrated and consisted of high speed assembly, chemical mixing and
dispensing, injection molding, powder mixing and dispensing, packaging and
metal stamping and forming, logistics and engineering producing millions of
finished products daily.
Manager of Advanced Engineering (Product, Equipment and Quality),
Lancaster, SC (2001-2003)
Reported to General Manager with dotted line to Global VP of Engineering.
Directed and coordinated equipment designs, product designs, equipment
upgrades and new equipment installations for new products and technologies.
Interfaced daily with global divisions of Duracell to develop products,
implement new designs and reduce costs. Led outsourcing of a major
department including the transfer of a highly capital intensive operation.
Participated in a team to implement lean manufacturing
Manager of Manufacturing & Materials Lancaster, SC
(1996-2001)
Oversaw manufacturing and Materials in a $250 million dollar operation with
over 900 employees.
Senior-level manager promoted to largest U.S. facility (600k sq ft) to lead
manufacturing operations. Developed and managed budgets and schedules. Led
continuous reduction in variable expenses by 20%+ on a $14M variable
budget.
Manager Manufacturing, Product and Quality Engineering Lagrange, GA
(1983-1996)
Managed manufacturing operations of 300 production and 30 professional
leadership associates
Attained "world-class" performance level and obtained ISO 9000
certification. Led manufacturing team to successfully start up a new state
of the art molten metal processing facility
.
ADDITIONAL WORK EXPERIENCE
Corporate Quality Director Sullair Corporation, Michigan City, IN
Industrial Compressors, Refrigeration & Generators
Quality engineer and R&D Engineer White Farm, South Bend, IN
Farm equipment and implements
EDUCATION
Purdue University, West Lafayette, IN
BS, Mechanical Engineering Technology
COMMUNITY INVOLVEMENT
Past President of local affiliate of Habitat for Humanity
Past Board Member of Technical School
Member of Jacksonville Chamber of Commerce
Veteran