Shonda Leaks
Prattville, AL 36066
abiezo@r.postjobfree.com
BACKGROUND SUMMARY
OBJECTIVE:
To join a stable organization that can offer growth, team atmosphere, and
longevity employment. With joining this organization in an engineer /
management role, I can offer 19+ years of automotive experience and assist
the company to achieve 15% cost reduction which result in 25% scrap
reduction and 50% quality standard improvements. Within my 19+ years of
experience, I have over 15 years of writing, verifying, and implementing
all APQP documentation. This experience is obtained from internal,
external, OEM, Tier 1, and Tier 2 areas of the industry. I also have over
15+ years of experience in training, coaching, and mentoring domestically
and internationally with APQP documentation. Background includes but not
limited to;
First Time Through (FTT) Just In Time (JIT) Fixture
Design Gage R&R
TS16949 ISO140001
Corrective Actions ADVP&R
Takt time Bill of Material
PFMEA DFMEA
PPAP Product Launch
Control Plan Product Testing
Auditing SPC
Trouble Shooting EO Management
Microsoft Suite World Wide Web
Run @ Rates Warranty Analysis
SAP Mini Tab
GD&T Dimensional
Color (Paint) Coordinator Task Force Team
Lean Manufacturing AAR Approval
EDUCATION
Canyon College
Masters of Applied Science: Forensic Psychology: Pending
Rochester College
Rochester Michigan. Bachelor of Applied Science: Counseling Psychology. GPA
3.60
Macomb Community College
Warren Michigan. Associates of Applied Science: Quality Systems Technology
& General Studies. GPA 3.5
PROFESSIONAL EXPERIENCE
Hyundai Motor Manufacturing of Alabama: Montgomery AL
Aug 2008 Aug 2009
Santa Fe and Sonata manufacture (www.hmmausa.com)
(Layoff)
Parts Quality Specialist: Quality Engineer (Supplier & assembly line
first response personnel that included
coordinating suppliers ISIR and new product launch. Commodities includes
but not limited to front and rear
fascias and all painted trim components)
. Chaired Task force team (TFT)
. Chaired harmony review meeting
. Conducted supplier audits
. Coordinator for validating suppliers procedures
. Trained personnel color reading
. Disposition supplier corrective actions and follow-up
Achievements
. Report writer for the month of July
. Improved overall color for 12 colors
. Decreased suppliers PPM by 50%
. Decrease supplier scrap by 20%
. Developed and implemented color harmony matrix report
Plastic Omnium: Troy MI
Aug 2007 Aug 2008
Injection molding tier 1 supplier. (www.plasticomnium.com)
(Downsized)
Corporate APQP Engineer: Product Development (Strategic role: leading
team of quality and engineering
professionals in the launch of new products that included three
internal manufacture facilities. Commodities
includes but not limited to front and rear fascias and rocker panels)
. Engineering change coordinator
. Chaired Task force team (TFT)
. Development of Bill of Material
. Completed all warranty review & assessments
. Development of ADVP&R
. Prevented failures by utilizing SPC
. Organized lessons learned projects
Achievements
. Successfully launched 3 programs
. Completed Red X training
. Decreased internal PPM by 30%
. Decrease internal scrap by 10%
. Managed $30,000 cost cutting
. Implemented various tools with 90% success rate
Tac Automotive: Dearborn MI
July 2006 Aug 2007
Contractor for Ford Motor Company (www.tacworldwide.com)
(Contractor)
Supplier Technical Assistant (STA): (Strategic role: coordinate customer
satisfaction improving supply base and
meeting new launch timelines. Commodities includes but not limited to
fully assembled sunroofs: weather strips:
and wire harness)
. Coordinated lean manufacturing team
. Design team member
. Engineering change coordinator
. PPAP coordinator
. Performed Supplier process audits and Q1 Audits
. Implemented and trained on QOS procedures
Achievements
. Successfully launched 2 programs
. Decreased suppliers PPM by 50%
. Decrease suppliers scrap by 25%
. Implemented various tools with 20% success rate
Inalfa Roof Systems: Auburn Hills MI
Sept 2005 June 2006
Manufacture various OEM sunroofs (www.inalfa-roofsystems.com)
(Downsized)
Supplier Quality Engineer: Injection Molding Specialist (Strategic role:
coordinate supply base and insure
successful launch. Commodities includes but not limited to fully
assembled sunroofs: electronic gear box:
and wire harness)
. Engineering change coordinator
. Coordinated print verification & updates
. Conducted supplier process audits
. Implement supplier training for proper measurement tools
. Implemented and trained for QOS procedures
Achievements
. Negotiated quality standards with General Motors
. Increased internal FTT by 10%
. Decrease internal scrap by 15%
. TS 16949 certification
Mayco Plastics, Inc.: Sterling Heights, MI
July 2004 Sept 2005
Injection Molding manufacture for extruded fascias and safety restraints
(www.mayco-mi.com) (Bankruptcy)
AQE (Quality Engineer): Product Development (Strategic role: coordinate
internal quality and insure
successful launch. Commodities includes but not limited to extruded
fascias and airbag safety restraints)
. Engineering change coordinator
. Fixture builder
. Performed lab testing
Achievements
. Successfully launched new extruded fascias
. Completed various quality certifications
. Decreased internal PPM by 10%
. Managed $50,000 cost cutting
H&L Tool Company Inc.: Madison Heights MI
Aug 1997 July 2004
Screw machine and cold header manufacture that produces metal components
(www.hltool.com) (Better Opt)
for the auto and aircraft industry.
Quality Manager (Strategic role: coordinate internal and supplier
quality. Commodities includes but not limited
to fasteners: steering pistons: and chassis components. Started as
quality specialist)
. Quality System development team
. Program Manager
. Design team member
. Engineering change coordinator
. Fixture designing and building
. Perform lab testing
Achievements
. Obtained TS 16949, ISO 140001, Q1, and QS 9000 certifications
. Negotiated and successfully avoided (2) million dollar recalls
. Implemented gage tracking system
. Completed IMDS training
Libby Owens Ford (LOF): Sterling Heights MI
June 1996 Aug 1997
Glass manufacture that is now Pilkington (www.pilkington.com)
(Company relocated)
SPC Coordinator (Strategic role: verify all glass dimensions using gage
fixtures and report findings using Pareto
and x bar charts)
Master Automatic: Redford MI
Sept 1992 June 1996
Screw machine manufacture that provides metal components
(www.masterautomatic.com) (Better Opt)
Quality Inspector (Strategic role: verify quality of product. Started as
machine operator)
Substitute Teaching Experience
Macomb Community College: Warren MI
2004 to 2006
. Metrology 101
. Calibration
. Blue Print reading
. GD&T
. Leadership