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Engineer Quality

Location:
Prattville, AL, 36066
Posted:
November 01, 2010

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Resume:

Shonda Leaks

**** ********* ******

Prattville, AL 36066

334-***-****

abiezo@r.postjobfree.com

BACKGROUND SUMMARY

OBJECTIVE:

To join a stable organization that can offer growth, team atmosphere, and

longevity employment. With joining this organization in an engineer /

management role, I can offer 19+ years of automotive experience and assist

the company to achieve 15% cost reduction which result in 25% scrap

reduction and 50% quality standard improvements. Within my 19+ years of

experience, I have over 15 years of writing, verifying, and implementing

all APQP documentation. This experience is obtained from internal,

external, OEM, Tier 1, and Tier 2 areas of the industry. I also have over

15+ years of experience in training, coaching, and mentoring domestically

and internationally with APQP documentation. Background includes but not

limited to;

First Time Through (FTT) Just In Time (JIT) Fixture

Design Gage R&R

TS16949 ISO140001

Corrective Actions ADVP&R

Takt time Bill of Material

PFMEA DFMEA

PPAP Product Launch

Control Plan Product Testing

Auditing SPC

Trouble Shooting EO Management

Microsoft Suite World Wide Web

Run @ Rates Warranty Analysis

SAP Mini Tab

GD&T Dimensional

Color (Paint) Coordinator Task Force Team

Lean Manufacturing AAR Approval

EDUCATION

Canyon College

Masters of Applied Science: Forensic Psychology: Pending

Rochester College

Rochester Michigan. Bachelor of Applied Science: Counseling Psychology. GPA

3.60

Macomb Community College

Warren Michigan. Associates of Applied Science: Quality Systems Technology

& General Studies. GPA 3.5

PROFESSIONAL EXPERIENCE

Hyundai Motor Manufacturing of Alabama: Montgomery AL

Aug 2008 Aug 2009

Santa Fe and Sonata manufacture (www.hmmausa.com)

(Layoff)

Parts Quality Specialist: Quality Engineer (Supplier & assembly line

first response personnel that included

coordinating suppliers ISIR and new product launch. Commodities includes

but not limited to front and rear

fascias and all painted trim components)

. Chaired Task force team (TFT)

. Chaired harmony review meeting

. Conducted supplier audits

. Coordinator for validating suppliers procedures

. Trained personnel color reading

. Disposition supplier corrective actions and follow-up

Achievements

. Report writer for the month of July

. Improved overall color for 12 colors

. Decreased suppliers PPM by 50%

. Decrease supplier scrap by 20%

. Developed and implemented color harmony matrix report

Plastic Omnium: Troy MI

Aug 2007 Aug 2008

Injection molding tier 1 supplier. (www.plasticomnium.com)

(Downsized)

Corporate APQP Engineer: Product Development (Strategic role: leading

team of quality and engineering

professionals in the launch of new products that included three

internal manufacture facilities. Commodities

includes but not limited to front and rear fascias and rocker panels)

. Engineering change coordinator

. Chaired Task force team (TFT)

. Development of Bill of Material

. Completed all warranty review & assessments

. Development of ADVP&R

. Prevented failures by utilizing SPC

. Organized lessons learned projects

Achievements

. Successfully launched 3 programs

. Completed Red X training

. Decreased internal PPM by 30%

. Decrease internal scrap by 10%

. Managed $30,000 cost cutting

. Implemented various tools with 90% success rate

Tac Automotive: Dearborn MI

July 2006 Aug 2007

Contractor for Ford Motor Company (www.tacworldwide.com)

(Contractor)

Supplier Technical Assistant (STA): (Strategic role: coordinate customer

satisfaction improving supply base and

meeting new launch timelines. Commodities includes but not limited to

fully assembled sunroofs: weather strips:

and wire harness)

. Coordinated lean manufacturing team

. Design team member

. Engineering change coordinator

. PPAP coordinator

. Performed Supplier process audits and Q1 Audits

. Implemented and trained on QOS procedures

Achievements

. Successfully launched 2 programs

. Decreased suppliers PPM by 50%

. Decrease suppliers scrap by 25%

. Implemented various tools with 20% success rate

Inalfa Roof Systems: Auburn Hills MI

Sept 2005 June 2006

Manufacture various OEM sunroofs (www.inalfa-roofsystems.com)

(Downsized)

Supplier Quality Engineer: Injection Molding Specialist (Strategic role:

coordinate supply base and insure

successful launch. Commodities includes but not limited to fully

assembled sunroofs: electronic gear box:

and wire harness)

. Engineering change coordinator

. Coordinated print verification & updates

. Conducted supplier process audits

. Implement supplier training for proper measurement tools

. Implemented and trained for QOS procedures

Achievements

. Negotiated quality standards with General Motors

. Increased internal FTT by 10%

. Decrease internal scrap by 15%

. TS 16949 certification

Mayco Plastics, Inc.: Sterling Heights, MI

July 2004 Sept 2005

Injection Molding manufacture for extruded fascias and safety restraints

(www.mayco-mi.com) (Bankruptcy)

AQE (Quality Engineer): Product Development (Strategic role: coordinate

internal quality and insure

successful launch. Commodities includes but not limited to extruded

fascias and airbag safety restraints)

. Engineering change coordinator

. Fixture builder

. Performed lab testing

Achievements

. Successfully launched new extruded fascias

. Completed various quality certifications

. Decreased internal PPM by 10%

. Managed $50,000 cost cutting

H&L Tool Company Inc.: Madison Heights MI

Aug 1997 July 2004

Screw machine and cold header manufacture that produces metal components

(www.hltool.com) (Better Opt)

for the auto and aircraft industry.

Quality Manager (Strategic role: coordinate internal and supplier

quality. Commodities includes but not limited

to fasteners: steering pistons: and chassis components. Started as

quality specialist)

. Quality System development team

. Program Manager

. Design team member

. Engineering change coordinator

. Fixture designing and building

. Perform lab testing

Achievements

. Obtained TS 16949, ISO 140001, Q1, and QS 9000 certifications

. Negotiated and successfully avoided (2) million dollar recalls

. Implemented gage tracking system

. Completed IMDS training

Libby Owens Ford (LOF): Sterling Heights MI

June 1996 Aug 1997

Glass manufacture that is now Pilkington (www.pilkington.com)

(Company relocated)

SPC Coordinator (Strategic role: verify all glass dimensions using gage

fixtures and report findings using Pareto

and x bar charts)

Master Automatic: Redford MI

Sept 1992 June 1996

Screw machine manufacture that provides metal components

(www.masterautomatic.com) (Better Opt)

Quality Inspector (Strategic role: verify quality of product. Started as

machine operator)

Substitute Teaching Experience

Macomb Community College: Warren MI

2004 to 2006

. Metrology 101

. Calibration

. Blue Print reading

. GD&T

. Leadership



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