Steve Roemer
Gower, MO ****4
Ph.217-***-****
*****@**-***********.***
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Objective: Work with a company to develop the objectives that will most
significantly affect the bottom line, and then translate the objectives
into business unit strategies that are understood at all levels of the
organization and supported by innovative teams with a common purpose.
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Professional Experience
Consolidated Container Company - Atlanta, GA January 2009 -
February 2010
Continuous Improvement Program Manager
January 2009 - February 2010
. Member of the corporate master planning team, working with senior
management to develop a Lean/Six Sigma and TPM combined Continuous
Improvement program across 65 plants throughout the U.S., and Mexico
. Developed comprehensive systems to find and then track opportunity
improvements using SharePoint, Business Objects, Business
Intelligence, Visio, and Excel
. Developed automated workflows with corporate finance group to connect
plant capital expenditures to corporate financial records to ensure
all pertinent financial data reached the corporate level for faster
approvals.
. Developed presentations for teaching the DMAIC and Lean tools to plant
Steering Committees
. Developed presentations and taught plant Steering Committees how to
find opportunities in the P&L as well as process databases and then
break them down to actionable levels to identify and drive projects.
. Responsible for developing the training program and then led the
implementation of SMED (Single Minute Exchange of Dies) across all
high speed lines for an estimated 2 million dollars of saving per year
. Responsible for developing the training and led the implementation of
5S across all 65 plants
. Implemented the CI process across all 65 plants with high speed lines
that included training all plant management to a Green Belt level of
understanding that resulted in a 2009 companywide savings of over 18
million dollars
. Responsible for engineering project to develop new manual as well as
powered bottle carts that would reduce safety claims, reduce packing
employee headcount by 20% and generate sales to the company's
customers for unloading the trucks of product
. Member of the corporate master planning team, led by the VP of
Performance Systems, to implement a TPM based Company Performance
System across all 65 plants with Milliken Consulting
. Solely responsible for the labor review project of 30 highest labor
per pound plants and then reporting the results to Executive
Management
o Reducing overall labor count by more than 125 employees
o Redirecting corporate resources to perform in-depth studies on
layout and machine utilization
o Generating cross-regional coordination of asset allocation
Nestle Purina PetCare - St. Joseph, MO June 2008 -
December 2008
Operations Performance Manager
June 2008 - December 2008
. Implemented Foundation Modules of Nestle Continuous Excellence in
preparation for TPM
. Developed and then provided training for Nestle Continuous Excellence
program
. Supported and facilitated continuous improvement teams for
improvements on all high speed lines
. Created a reporting structure to monitor the progress of continuous
improvement teams
. Organized and supported the establishment of meetings and reviews as
they pertained to the Nestle Continuous Excellence program
. Worked with Engineering to develop SAP database reports that would
supply organized data that would lead measurable opportunities
Ahlstrom Filtration - Paper Group June
1997 - December 2007
aPlus (Lean/TPM) Site Coordinator January 2007
- December 2007
. Attended Process Kaizen Engineer (Black Belt equivalent for TPM)
training seminars in Lyon and Brignoud, France
. Significantly advanced the progress of Autonomous Maintenance in the
areas of 5S, lubrication standards, and work order system to maintain
master plan of achieving zero downtime.
. Implemented Lean/TPM processes across multiple plants and in
international locations
. Developed statistical information from a Factory Model to determine
which aPlus teams to launch
. Maintained and improved an internet based system for team tracking
. Developed software templates for all sites to promote team success
. Led dozens of Kaizen events
. Led the Training and Education Pillar to improve the site training
system
. Trained and audited the Quality, Focused Improvement, Preventative
Maintenance, Autonomous Maintenance (Steps 1-5), Training & Education,
and Safety pillars and provided direction on how to develop their
portion of the aPlus (Lean/TPM) program
. Performed extensive work with Microsoft Office products with emphasis
on Excel
. Created and led training sessions for over 100 employees to develop
problem solving skills
Process Analyst September
2005 - December 2007
. Monitored all equipment for all processes using various automated data
collection systems
. Analyzed trends in data gathered by computer monitored systems across
multiple platforms
. Developed spreadsheets for analyzing all information
. Developed solutions for anomalies found during analysis
. Developed automated spreadsheets to improve logistics for all shipped
product
. Participated and led projects as needed as well as launch teams to
address the same anomalies
. Coordinated with other facilities to share information in order to
establish best practices
. Directed Machine Operators in solving problems with processing the
product
. Developed, implemented and maintained SPC tracking software for over
100 products
. Continued extensive participation leading Lean/TPM teams and kaizen
events
Quality Manager June
1997 - September 2005
. Managed the development of a Quality Management System to the QS-9000
automotive standard
. Managed four Certified Laboratory Technicians
. Worked directly with plant personnel, customers, and suppliers on
Lean/Six Sigma teams using tools including DMAIC, kaizen events,
process mapping(Visio), correlation studies, capability studies,
PPAPs, FMEAs, 8Ds, DOEs, 5S, etc.
. Coordinated efforts between R&D, Sales, and the customers to develop
new products that would run within the statistical parameters of the
equipment
. Implemented projects including new lab and production equipment
installation as well as the installation of a dust collecting system
and a wood fiber batch optimizer that improved raw material quality in
75% of all products
. Member of Plant Steering Team to establish a system for Lean/TPM
Manufacturing system called aPlus
. Qualified new suppliers working with the Purchasing department to
ensure quality raw materials
Background
1985-1997
Held various positions that progressed in responsibility and complexity.
Hired by State Farm to work in their Engineering department during my
senior year in High School to update drawings. Worked as a dockhand for
Overnite Transportation in their Dallas terminal for two years. Worked as
an Armed Guard for Burns Security at the Clinton Nuclear Power station for
two years. Held the position of Department Manager and acted as weekend
Management support over more than 60 employees at Wal-Mart for seven years,
while working on an Associate's degree for Engineering. Worked on a solar
car project while getting Associates degree that included 3D AutoCAD
modeling for simulated wind tunnel testing. Hired by the construction firm
converting a fine writing paper plant into an automotive filtration plant
where I tracked all incoming equipment and updated drawings as per revised
building specifications. I was then hired by Ahlstrom Filtration to
develop their Quality Systems.
Training Professional Development
. Certified Lean Management
. Certified Lean/Six Sigma Black Belt
. Certified in Total Productive Maintenance (TPM)
. Certified as an auditor for ISO-9000, QS-9000, and ISO-14000
. Completed seminars that focused on Leadership and Communication
. Completed course for Train the Trainer
. Completed Dale Carnegie course
. Can speak functional Spanish
. Proficient in Microsoft Office including Word, Excel, PowerPoint,
Access, Visio, and SharePoint
Education
Pending Master of Business Administration
Park University, Parkville Missouri expected completion 10/12
03/10 Bachelors of Business Administration - Management and
Organizational Behavior
Park University, Parkville Missouri
08/99 Associates in Science - Engineering
Lincoln Land Community College, Springfield Illinois
References and Recommendations
Available Upon Request.