Robert Benjamin
East Dublin, GA 31027
Cell Phone: 478-***-**** **********@*********.***
Summary
Technical / Manufacturing Engineer serving special roles as Relief Recycle
Plant Department Head, Interim Recycle Plant Department Head, Quality ISO
Manager, Production and Cost Control Specialist with extensive experience
in wastepaper recycling plants, including unit process design, process
optimization, database analyst, preventive maintenance, process control,
six sigma concepts, new paper machine startups and commissioning. Proven
track record in innovative problem-solving and team management while being
nimble, flexible, and adaptable in a wide variety of work environments. Has
strong written and verbal communicative skills, and thrives in a constantly
challenging work environment as a self-starter that independently finds,
identifies, and investigates process upsets and problems while rapidly
pushing projects to completion.
Professional Experience
SP NEWSPRINT, Dublin, GA 1989 - Present
Technical / Manufacturing Engineer with Leadership Roles 2009
. Interim Department Manager during the worst economic downturn in the
company history.
. Currently serving as Quality ISO Manager, Relief Department Head and
Relief Crew Leader as needed.
. Provided quality low cost pulp to supply the world's most productive and
efficient newsprint paper machines.
. Maintained a 2 year accident free work place with just one recordable.
. Reduced operational costs by over $500,000 per year
. Consistently achieved the prestigious status of being one the lowest cost
mills in the White Birch Corporation.
. Managed a $15-20 million dollar budget through special Microsoft Database
Queries and other database analysis having a focus on key variables that
drive profit performance
. Managed about 40 Maintenance and Operational Personnel with a focus on
root cause analysis while focusing on production targets, environmental
stewardship and the implementation of company policies
Startup and Optimization Specialist-Pulp Mill
1997-2008
. Special projects and support to the General Manager that assisted us to
become the world's most productive newsprint machine including increasing
the efficiency of pressure screening by 30%
. Start-up, checkout and commissioning of a $ 20 Million project including
a new drum pulper
. Trained plant personnel in equipment operation and analytical trouble-
shooting techniques.
. Developed process control loops for the new drum pulper
. Reduced chemical costs by $2 million in Pulp Mill with a focus on vendor
and chemical selections
Process (Technical) Manager-Paper Mill
1997-2000
. Start-up, checkout and commissioning of a shoe press on PM2
. Increased machine speeds and production by 25% by debugging shoe press
and process optimization
. Managed technical personnel while supporting Sales to increase pressroom
runnability by 15%
. Achieved ISO certification for Quality Control
Engineer-Winders 1993-
1996
. Start-up, checkout, commissioning and performance testing of a new winder
to support higher than expected paper machine production.
. Checkout, debugging and performance testing of an upgraded winder on time
an under budget.
. Conducted over 50 optimization trials to improve the roll structure by 10-
15% from all winders
ROBERT BENJAMIN Page Two
Professional Experience (continued)
Optimization Engineer-PM2
1992-1993
. Implemented process strategies which enabled us to become the first 100%
recycled mill to be a qualified supplier of USA TODAY.
. Reduced color variations by 50% by implementing an automatic dye control
system
. Conducted over 100 paper mill trials, R&D lab experiments and pilot tests
that reduced customer complaints by 10-15% and improve machine
runnability by 5-10%
Startup Engineer-PM2 1989-
1991
. Start-up, checkout and commissioning of a new valmet paper machine
. Increased production by 10-15% of PM2 by debugging the Primary Screen on
PM2.
. Increased cleaning efficiency by 10% by optimizing dilution and vacuum
processes
RJR Nabisco-Bowman Gray Technical Center, Winston Salem, N.C
1984-1988
R&D Engineer-Process Technology and Development
. Conceptually designed, successfully launched, and supervised sheet making
process plants
. Managed an engineering responsibility of $200,000.
International Paper Company-Fine Paper Division, Bastrop, LA.
1981-1983
Project Engineer-Paper Mill
. Reduced calendering costs by over $100,000.00 by eliminating the use of
wet boxes.
. Decreased variations (weight, moisture, etc) in the sheet by 10% with
various process trials and studies
AWARDS
. NCSU Full Academic Scholarship
. Sonoco Paper Company's "Coker Pulp and Paper Award"
. R. J. Reynolds' Work Performance Trophy/Plaque
PROFESSIONAL SOCIETIES
. Co-Chairman of Tappi-Papermaker's Conference
. Member of Tappi's Evaluation Committee
. Speaker/presenter at the Pulp and Paper-Waste Paper Conference in
Chicago, IL.
. Speaker/Presenter at the Tappi-Papermaker's Conference in Seattle,
Washington.
Special Training
. Kepnoe-Treogoe & Center for Creative Leadership
. Lean Manufacturing
. Distributed Control Systems & ISO Quality Control Systems
. Microsoft Access and PI Process Book
EDUCATION
North Carolina State University, Raleigh, N.C.
BS, Pulp and Paper