Stephen M. Colletta Marietta GA ***** mobile 404-***-****
abhwsx@r.postjobfree.com
Bachelor of Science Degree - Biological Sciences
Graduate of WIDENER UNIVERSITY, Chester, PA
Mfg. industry leader, subject matter expert (SME) with over 20 years
Experience in disciplines including, but not limited to, Chemical analysis,
Dept. management, Union/non-union staff development, product development,
scale-up, validation testing, new product launch, new facility launch,
process improvement (six Sigma / DOE) and regulatory remediation (FDA, DEA,
EPA, OSHA).
Mr. Colletta is reliable, dependable, dedicated and creative technical QA
Manager, project team deployment expert with a long term history of
successful accomplishments in the Pharmaceutical and Nuclear Power
Industries'. He provides the leadership and impetus for creative and
innovative improvements in process workflow efficiency, production /
packaging output, waste elimination, complex problem solving (statistical
methods) and proactive elimination of regulatory intervention.
Mr. Colletta's premier leadership expertise provides operations vision and
team development that will ensure successful outcomes under most every
scenario. Stephen routinely employs efficient, focused project strategy and
innovative QA Validation compliance methods that have a proven record of
success as demonstrated by numerous successful accomplishments in:
Pharmaceutical / Medical Device Product Development and scale-up,
High Volume consumer product manufacturing output, process improvement,
waste reduction, supplier quality risk control, procedure review, revision
and retraining to improve operational profits and reduce cost and loss of
time.
Practical tactical management of complex international projects involving
complex, technical, regulated processes.
Leading Industry QA Compliance Expert.
The leading industry Expert and innovative strategist in validation
planning, and deployment at single multiple and international sites.
Validation expert in Plant commissioning under FDA cGMP standards and
regulations
Validation expert in Information Systems project management to ensure a
complete, efficient and effective go-live outcome. (EMS, BMS, LIMS, CRM
solutions).
Expert in new facility launch, new equipment purchase, install and
verification testing.
Over fifteen years of staff training (engineers, operators, packagers, QA,
QC, AR&D) in manufacturing process improvement, process validation,
cleaning validation, solving complex problems, effective team skills,
project management, FDA compliance, EPA compliance, OSHA compliance,
protocol creation, execution and reporting, Good Documentation and SDLC
practices.
QA Document Control design and maintenance, SDLC methodologies, CAPA, QA
Investigations Supplier quality and Software developer audits.
My current expertise allows me to provide my employer a focused, real
time, proactive quality assurance and control approach strategy that builds
disciplined teams. "Through the use of proven, creative, innovative, yet
cost effective QA/QC scientific method and validation tactics I will:
...definitely improve your product and work flow quality
...train your staff and markedly reduce human error, improve individual /
team capabiliies
...optimize your R&D to Commercialization process associated,IS/IT
practices, resulting in a optimized manufacturing and packaging operation.
... improve you business unit output, reduce and eliminate Non-Value-added
activities, eliminate waste, and build sustainable growth in your operating
profits".
S. Colletta 404-***-****
PROFESSIONAL EXPERIENCE
EnterpriseOne Solutions 404-***-**** 2008 to
Present
As Owner-Operator I provide sales, risk assessment, technical, regulatory,
validation and quality support to the Pharmaceutical, Medical Device, Bio-
Tech, Consumer products, Insurance and Financial Services industries.
Client: Dendreon, New GA clinical facility pre-FDA commissioning,
reporting, problem resolution. Contract ends Jan 2011.
Client: Primerica - Supporting the April 2010 IPO and regional Atlanta
Metro- market expansion through recruiting and team deployment management.
A former Licensed and Bonded stock broker working NYC and Phila. Markets
garnering over 3 million in assets under my control in 18 months (1989) and
current licensed Life, Accident and Health Insurance agent in GA.
Client; Guidewire Medical Devices: FDA validation remediation analysis Jan-
Feb 2010
Client: Senior Healthcare Consultants- Field Manager Medicare Healthcare
Insurance Prodicts
Client - Novartis Pharmaceuticals: Aug '08: I provided preliminary QA
Compliance Manufacturing and Validation process evaluations as well as
internal review of numerous CAPA issues and incomplete investigation
reporting. Project ended as planned in Nov 2008.
Client - Nugen Technologies Inc: Provided Validation Support to the QA, R&D
and Operations Depts.
in validation of biological storage equipment, and lab instruments.
Developed QS changes designed to meet ISO 13485 regulations in order for
the company to be prepared to meet FDA cGMP regulations.
Client - EMS: Examine expansion management process design through Field
Mkt. surveys.
S. Colletta 404-***-****
Solvay Pharmaceuticals Inc. 2006 to 2008
QA Validation Engineer / Quality Operations (resigned iAug '08 in advance
of pending DHHS Contract cancellation and subsequent sale of the company)
QA Project oversight responsibilities for a team of IT managers,
programmers and consultants in the successful completion of the customized
CRM system by Sedigem-Dendrite. The Fusion project was a successful 15
million dollar deployment considered by INFOWORLD as one of the Top Ten
Deployments of 2007- 2008. QA Project manager for the Model N design,
development, data systems conversion and integration. Responsible for
directing and approving project controls, design methodology staff training
and execution documents.
SOLVAY:: International Technical Transfer QA Engineer for the 300 million
dollar Department of Health and Human Services -Pandemic Flu Manufacturing
Facility Project until is cancellation by Solvay in Q3 of 2008. Project
"Panda " Contract handling establishment of validation standards for Flu
Vaccine technical Transfer from the Netherlands to the US. Accomplishments
include GAP analysis of MDCK vaccine production and containment packaging
lines for EU and US FDA requirements.
Computer Sciences Corporation (Consulting division) 2003 to 2006
Industry QA Validation Analyst and Compliance Manager
(Resigned in Oct '06 to take Sr. position with Solvay for special DHHS 300
million dollar contract)
Client - Schering Plough Pharmaceuticals, Cranford NJ 2003 - 2005 PEO QA
Manager and training manager.
Program Execution Office: Quality Assurance Manager and International
Training Instructor for the 500 million dollar FDA/Justice Dept. Consent
Decree.
Supervise a staff of 15 local IT & QA professionals and 5 off site teams to
develop solutions for eleven (11) sites globally in consent decree legacy
remediation of over 2,000 IT /Quality, MFG. and Lab systems.
PEO Database system Administrator for over 3,000 cGMP documents and over
400 global users
Classroom Instructor of 75 consultants worldwide for CSV remediation
methodology and 21 CFR part 11 / GMP, validation methodology training
Client: Forrest Labs SAP CRM Integration system testing design and
development April - May 2005
Client: GE Healthcare: Validation manager for Manufacturing Computer
Automation at 3sites June 2005 - March 2006
Client: SIMA Laboratories, Minneapolis MN QA Validation Manager
June -Aug 2006
.
S. Colletta 404-***-****
AlannAssociates Consultants, Fort Lauderdale, FL 2001 - 2003
Validation Project Director / New Business Development
Pharmaceutical and Medical Device Projects - Lab & Manufacturing Validation
including Process / Pkg. Equipment Filling Lines, Label Vision Systems,
RO/DI, Ultra-filtration water purification and Automated Environmental
Monitoring Systems (Invensys-Pritchett).Lyophilizers and LIMS remediation.
Resigned to find more continuous project work
Andrx Pharmaceuticals - Fort Lauderdale, FL 1996-2001
Capital Projects Director for Corporate QA Validation Compliance / Manager
QA Validation
Highly visible, independent management position with multiple project
responsibilities requiring weekly strategic and deployment meetings with
the Corporate President, CFO, and Vice Presidents (RA, QA, AR&D, Mfg) .
Responsible for planning, resource allocation, budgeting, and directing
Start-up, Scale up, commissioning and Validation deployment activities
Author of the Corporate Safety Policy
Author of the Change Control Policy and Procedures
Creator and Author of the Corporate Cleaning Validation Program, policies
and procedures.
Validation projects director for critical utility and Environmental
Systems, process equipment (pilot, mfg) to meet the aggressive launch
schedule of four new ANDA product launches.
Successfully validated all areas in three manufacturing facilities governed
by FDA cGMP, DEA and EPA regulations from pre-PAI to post market approval.
Directed all SPC continuous improvement Initiatives successfully utilizing
Six Sigma, LEAN and other process improvement methodologies resulting in
substantial reduction in waste, and marked improvement in manufacturing
cycle time.
Project leader for the AR&D/ QC lab expansion and transfer from leased
Facility 1 to the new company owned corporate HQ. Supported and validated
new stability chamber suite, (REES system) and four stand alone chambers.
Project management responsibility for all validation projects coordination
of AR&D, QC, Engineering, Maintenance, Operations and outside consultants
including HEPA-DOP testing, cGMP room ?P, HVAC facility balance testing,
viable & non-viable particle count testing, CA system particle count tests,
NRTL certifications for UL compliance, EPA solvent tank-farm certification
testing.
Andrx Capital Projects Engineering QA Compliance Director: Selected
Accomplishments:
Product Development and Launch
Diltia XR and Cardia CD extended release dosage form development from Scale-
up through packaging and post marketed process improvements.
Validation Projects - Led new construction cGMP compliance activities for a
$25 million, controlled release facility and the new $6 million, immediate
release facility design and renovation project. Managed budgets and work
for 2 consulting firms (35 contractors).
R&D Scale-up: Metformin, Ketoprofin, Buprofin, and Aspire Labs development
products
Pending Astra Zeneca Patent Infringement Suit loss resulted in Lay-off of
the entire Capital Projects Dept.
S. Colletta 404-***-****
IVAX Pharmaceuticals- Miami FL 1994- 1996
Supervised and developed direct reports in validation methodologies and
manufacturing problem solving and regulatory analysis for immediate and
extended release (ANDA / NDA) products. Responsible for the coordination
and performance qualification of Clinical batches for packaging. Compliance
Lead for Product Customer Complaints (CAPA Development), Process/Lab
Failure analysis and Technical Investigation reporting.
Selected Accomplishments:
100% release of problem lots, preventing rejection and product recall.
33% Price reduction of API eliminating quality problems, backorders and
production failures.
FDA Approval of a second source supplier, and major changes in product
specifications.
Successful validation of three ANDA products and the first IVAX NDA
product.
FDA approval for Verapamil API particle size specification changes and
batch record changes, eliminating the need for film coating process dew
point control.
Directed and managed the successful validation and launch of the First IVAX
NDA drug Elmeron and four other successful product launches for ANDA
generic products increasing business unit revenues by 50%.
Responsible for all packaging document control, label design and approval,
package insert & outsert design and approval, vacuum test validation,
torque capper validation, slant count filler validation, shipper labeling
validation, process optimization and new equipment review and approval.
Manage and improve packaging shipping computerized systems and raw
materials data input cycle counts and quarantine/ release warehouse areas.
RWJPRI & Ortho-McNeil Pharmaceuticals- Raritan NJ 1991- 1994
Research Associate - PDTS: Product Development, scale-up work for blending,
high sheer granulating, milling, compression and aqueous film coating and
fluid bed systems using Design of Experiments methods and Process
Improvement projects.
Selected Accomplishments:
Process failure analysis of the Tolectin aqueous coating process using
Dria-cota. Identified problems and solutions for coating pan HVAC design
and electrical motor voltage and spraying system design deficiencies.
Proposed and implemented a 5 million dollar redesign of air handling
system, purchase and installation of a 60" Accela-Cota and Thomas
Engineering Designed spraying system to eliminate coating process failures.
Provided real time process parameter control, total digital component
design, equipment and process validation resulting in a 1 year payback of
project costs and more efficient process cycle time reducing labor for
batching by 15%. Eliminated coating failures (9 batches / year) due to
voltage spikes and non-integrated
Process controls. (Awarded a $2,200 pre-tax bonus in 1992).
Saturn Team Project, resulting in an on-time, under budget, technical
transfer and validation of six Oral Contraceptive processes from the UK to
Switzerland including process and new equipment validation of blenders
(Jacketed I-Bar and Std. V types) and tablet presses.
Resigned in '94 to take QA Tech services Validation Managers Job at Zenith
Goldline/Baker Norton.
Virginia Power: North Anna Nuclear Power Units 1&2 (Mineral, VA)
1982 - 1986
Chemistry Supervisor- Chemical Operations, Water Purification, Plant
Operations Chemical Maintenance, QC analysis, NUS emergency preparedness
air & liquids sampling system validation with full immediate NRC approval,
Elected to National Nuclear Chemistry Advisory Board 1985-1986.
Prior to accepting the Nuclear Power position, I was formally accepted as
an Officer candidate in the United States Naval Aviators Program having
passed all physical, mental, security, visual acuity and flight stress
tests. I declined for personal reasons related to my wife and children.
QC Chemist - Metallurgical Lab, Westinghouse Power Generation Systems
(Phila. PA) '78-'82
Mfg. Supervisor - Lehigh Valley Dairies (PA) Manage a staff of 20
bottle filling operators '76-'78
PROFESSIONAL DEVELOPMENT
Training
Six Sigma '93 Design of Experiments '92
FDA GMP, GLP regulatory requirements Project Management for
'86, '91, '93, '95. '96-'01 Remote/Offshore and Matrix systems
'03,'06
21 CFR part 11 and GAMP 4 Validation Packaging Validation Methods '94,
methodologies for Computerized '02
systems '98-'08
Process Validation Methods '91, '94, Technical Transfer Methodologies
'96-'03 '93, '98, '06
Equipment Qualification and Quality Systems Design and
Validation '91, '95, '98, '06, '08 Development '08
Sales and Marketing of financial Life, Accident and Health Insurance
products Series 7 and 63 Licenses product licenses (GA) '09
(38 States) '89, 08
NRC Chemical and Operations Control
Methods '82-'86
Recognition - Awards Andrx Pharmaceuticals New facility
PAI Quality Award 1997
Andrx Pharmaceuticals, Quality Award Andrx Pharmaceuticals Diltiazem
for FDA 483 Cleaning Validation Controlled release Process
Remediation/Approval Validation and Launch 1998
Andrx Pharmaceuticals Promotion to Andrx Pharmaceuticals Quality Award
QA Compliance Director- Capital - Orange Drive Facility Design and
Projects 1998 PAI Approval 2000
Johnson & Johnson Quality Johnson & Johnson Quality
Achievement Award 1992- Process Achievement Award 1994- Project
Improvements Saturn Oral Contraceptive Technical
Transfer from UK to Switzerland
Zenith Goldline Quality Award - Dean Witter Reynolds - New Accounts
Process Validation - Elmeron NDA and Assets Control Leader 1990,
Launch 1991
Rorer Pharmaceuticals Quality Award- Elected to the National NRC / NUS
Process Improvement 1987 Chemical Operations Safety Board
1985
Activities Schreiner Academy - 2009-2010
Science Fair judge grades 1-8
Member ISPE - 2000 - 2008 Member Society of Manufacturing
Engineers and Board Member 1986 -
1992
Widener University Board of Managers Widener University - Regional
1989 - 1996 Recruiting and Mentor Program 1994 -
1996
Widener University - Features Writer
for "The Dome" 1974 - 1976