Franklin B. (Frank) Waller, PE
Permanent Residence: telephone: (850) 838-
1331
Perry, FL 32347
Temporary Residence: telephone: (314) 222-
8219
St Louis, MO 63132
e-mail: abhuql@r.postjobfree.com cellular: (423)
314-0811
Introducti 30+ years of broad-based experience in project & construction
on management, process and mechanical engineering design, scope
definition & cost estimating for feasibility studies and client
project development. Experience includes working for consulting
firms serving the power industry, pulp & paper, manufacturing,
forest products and other industries as well as independent
consulting assignments. Process flowsheet development & sizing
calculations for various processes. Steam & condensate, thermal
oil systems, heat exchangers, fuel oil, chilled water, cooling
water, pumping, hydraulics & pneumatics, compressed air, vacuum and
other balance of plant utilities required. Detail design
engineering including P&IDs, equipment specifications & layouts,
piping specifications, layouts & supports. Project engineering
work with strong emphasis on client-satisfaction based on schedule
and budget control and complete scope definition. Articulate with
excellent oral and written communications skills. Wide-ranged
skills base including technical and office software applications.
Education, University of Georgia, BSAE (Agricultural Engineering), 1980
Registrati University of Alabama, Birmingham - MBA Candidate, 1988/89
ons & Registered Professional Engineer (Mechanical): AL, TN & KY
Affiliatio NCEES Record No. 33128
ns Member Technical Association of the Pulp & Paper Industry (TAPPI)
Member American Society of Mechanical Engineers (ASME)
Software - MicroSoft Office Suite including Excel, Word, Access & PowerPoint
Proficienc applications
ies - MicroSoft Project, management & scheduling tool
- AutoCAD v.14 through v.2008 Professional
- Caesar II pipe stress analysis tool
- WINGEMS continuous process simulation tool (mass & energy
balances)
- Excel spreadsheet tools developed for calculations, project cost
estimating & tracking, construction punchlists, quantity take-offs
& other cost & schedule control objectives
- various commercially available engineering calculation packages
for HVAC, process fans, pumps, mechanical drives, shafts & gearing,
belts & sheaves, specialty calculations, etc.
Work June 2008 - Present URS/Washington Division, St Louis, MO
Experience Discipline Supervising Engineer, Mechanical & Piping
ConocoPhillips, Wood River Refinery:
- Lead Discipline Engineer for Catalytic Cracker 3 re-start
project, supervising engineering & design team for details required
for modernization upgrade for restart of existing gasoline
production facility in support of Canadian oil sands crude
processing.
- Lead Discipline Engineer for construction of new Sulfur Recovery
Unit designed by Chicago Bridge & Iron. Lead engineer for critical
lift plans required for erection of modules, towers and equipment
for modularized sulfur recovery process unit.
May 2005 - May 2008 Stantec Consulting Services, Inc. (formerly
Neill and Gunter) Chattanooga, TN
Manager, Mechanical-Process Engineering / Project Manager / Sr.
Mechanical-Process Engineer
Contract engineer to direct hire to department manager. Projects
included:
McKee Run Generating Station, Dover, DE: Study and cost estimate
for conversion from No. 6 to No. 2 fuel oil to assist in meeting
new Delaware air emissions requirements. Joint effort with burner
engineering consultant.
Stone-Smurfit Container Corp., Stevenson, AL: Process definition
study and installed cost estimate for process conversion for SO2
absorption in the sulfite bleaching chemical recovery cycle.
Energy conservation process change from chilled water absorption to
amine absorption using proprietary technology offered by Cansolv,
Inc.
Huber Engineered Woods, Spring City, TN: Detail design and
construction support for MACT compliance project for OSB
manufacturing mill.
Georgia-Pacific Corp, Cedar Springs, GA: Scope definition, cost
estimating and detail design for multiple projects in the
Powerhouse, Pulp Mill, Chemical Recovery, Cluster Rules Island,
De-ink Mill and Paper Machines areas
Bowater Newsprint, Calhoun, TN: Multiple capital expansion and
production enhancement projects in the Paper Machine room including
Winder Drive replacements on 2 machines, Line Shaft Drive
replacement on 1 machine and HVAC chiller & coils installation for
2 control room expansions. Hole detector installation on 3 paper
machines.. Raw water pumping station up-grade project. Kraft mill
knotter addition project. Mill water booster pump up-grade
project.
Jan 2004 - Mar 2005 Technical Associates of Georgia, Inc.
Cleveland, TN
Project Manager
Projects included:
Engelhard Corporation, Huntsville, AL: $4.8MM expansion and
production optimization project for specialty chemical automotive
catalyst production facility.
July 2003 - Oct 2003 Roger Wood Foods, Inc.
Savannah, GA
Independent project management & mechanical engineering design
services for smokehouse addition and capacity increase for sausage
production facility. Added new cook room structure and expanded
utilities including boiler, Motor Control Center equipment and
ammonia refrigeration system capacity.
Dec 2002 - July 2003 Crider, Inc.
Stillmore, GA
Project Engineering Manager
Management of capital expansion project work and management of
design personnel for poultry processing facility experiencing
extensive and rapid production growth expansion and infrastructure
up-grades. Utility system installation for ammonia-based
refrigeration system, thermal oil system for cooking plant, steam
system including package boiler and distribution system, water and
waste-water system modifications.
Aug 2001 - Dec 2002 Technical Associates of Georgia, Inc.
Macon, GA
Project Manager & Senior Mechanical Engineer
Contract project management & mechanical engineering services to
the Food & Beverage, Tobacco, Pulp & Paper and other industries.
Process definition and detail design for process systems and
balance of plant utility requirements including steam, compressed
air, chilled water, cooling water and thermal oil systems.
Clients' included: Crider, Inc., Stillmore, GA; Clorox Products
Mfg. Co., Forest Park, GA: M&M/Mars, Chicago, IL: Coca-Cola/Minute
Maid, Dunedin, FL: Brown & Williamson, Macon, GA; Riverwood
International, Macon, GA.
Nov 2000 - Aug 2001 Neill and Gunter, Inc.
Jacksonville, FL
Senior Mechanical Engineer
Contract engineering services to the pulp & paper and general
forest products' industries. Clients' projects included Georgia
Pacific linerboard mill in Cedar Springs, GA; Louisiana Pacific
medium density fiberboard mill in Clayton, AL; Calpine/Skygen Power
Co-generation plant at International Paper's Mobile, AL mill.
May 1999-Sept 2000 Watkins Engineers & Constructors, Buckeye
Florida Mill, Perry, FL
Mechanical Design Manager
On-site supervision and mill engineering services providing
fast-tracked scope development and design for small to medium-sized
projects for a major integrated Market Pulp Mill producing fluff
pulp, dissolving pulp and other specialty pulp grades.
May 1989 - Jan 1999 Simons Engineering, Inc.
Decatur (Atlanta), GA
Lead Engineer, Project Engineer, Senior Process Staff Engineer,
Pulp & Paper Division
Clients projects included:
Kimberly-Clark Corporation, Loudon, TN - Process/Project Engineer
for Valmet tissue machine production increase including capacity
expansion for recycled fiber production. Preceded by scope
definition and appropriation estimate project.
Kimberly-Clark Corporation, Loudon, TN - Process/Project Engineer
for proprietary technology rebuild of tissue machine transfer
section. Preceded by scope definition and appropriation estimate
project.
Donohue Industries, Inc., Sheldon, TX - Project/Process Engineer
for study and appropriation grade estimate for 800 T/d deinked
newsprint pulp production increase in newly acquired Champion
Newsprint facility.
Kimberly-Clark Corporation, Loudon, TN - Process Lead
Engineer/Project Engineer for confidential bleaching sequence
modifications. Preceded by scope definition and appropriation
estimate project.
Kimberly-Clark Corporation, Winslow, ME - Process/Project Engineer
for study and appropriation estimate for deink plant expansion.
Kimberly-Clark Corporation, Owensboro, KY - Process/Project
Engineer for study and appropriation grade estimate for a deink
plant expansion.
Kimberly-Clark Corporation, Loudon, TN - Process/Project Engineer
for deink mill pulper and screening addition and water systems
modifications. Preceded by scope definition and appropriation
estimate project.
Andritz, Sprout-Bauer, Inc. - PISA Papel de Imprensa Project,
Jaguariaiva, Brazil - Project/Process Engineer for TMP mill
expansion. Project management and design supervision on-site and
in affiliate's offices in Sao Paulo for equipment vendor-led
project.
Hagerstown Fiber Limited Partnership, Hagerstown, MD -
Project/Process Engineer for EPC design, procurement and
construction project for new printing and writing grade deink
market pulp mill.
Kimberly-Clark Corporation, Roswell, GA - Loan of personnel
assignment to corporate offices in Roswell, GA. Various projects
included process enhancement and feasibility/cost studies for mills
in Loudon, TN, Owensboro, KY and Lee, MA.
Kimberly-Clark Corporation, Loudon, TN - Process/Project Engineer
for deink plant conversion from washing technology to
flotation/dispersion technology. Preceded by scope definition and
appropriation estimate.
PWANCC/Alabama River Newsprint, Claiborne, AL - Process/Project
Engineer for various mill optimization projects and studies for
CTMP mill, Voith paper machine and stock prep areas.
Federal Paperboard Co., Riegelwood, NC - Process/Project Engineer
for kraft batch digester blow tank addition with medium consistency
feed to diffusion washer.
International Paper Co., Texarkana, TX - Process Lead Engineer for
kraft pulp mill optimization project including addition of new
digesters, knotters, brown stock washers, oxygen delignification,
stock screening and rejects handling.
1981-1985; 1987 - 1989 Rust International Corp.
Birmingham, AL
Process Piping Design Engineer and Field Project Engineer
Clients' projects included:
Chesapeake Paper, Chesapeake, VA - Steam distribution and
condensate study to balance flow capacity to 5 paper machines
Newsprint South, Inc., Grenada, MS - TMP mill area design leader
for EPC design, procurement and construction services for a
grassroots newsprint mill.
Bowater Southern Paper Co., Calhoun, TN - Area piping engineer for
rebuild of No. 1 PM; Process piping design for TMP mill expansion
project; field engineering assistance for multiple mill engineering
projects in paper machine, stock prep and TMP mill areas.
S.D. Warren Co., Skowhegan, ME - Design of stock prep and paper
machine process piping systems for two Beloit paper machine
addition projects.
U.S. Steel Corp., Birmingham, AL - Design and field follow-up on a
new seamless pipe mill; Field startup assistance for previously
idled tin finishing facilities; Field project engineer for startup
of previously idled No. 8 Blast Furnace and support facilities.
1986 - 1987 U.S. Pipe & Foundry Co.
Birmingham, AL
Project Engineer
Design supervision, specifications, procurement, installation and
startup for projects in ductile iron pipe casting facilities
located in Chattanooga, TN and Burlington, NJ.
1980 - 1981 Daniel International, Inc.
Greenville, SC
Estimating/Cost Engineer
Area Cost Engineer for TMP mill for Weyerhaeuser, Columbus, MS
lightweight coated paper manufacturing facilities construction.
1976 - 1980 US Environmental Protection Agency
Athens, GA
Engineer Intern (Co-op)
Efficacy and reliability testing of computer simulation models
developed by outside contractors for non-point source pollution
loading predictions from agricultural and residential runoff.
1971 - 1973 The Hudgins Company
Columbus, GA
Salesman (Licensed)
Residential and commercial real estate sales.
1968 - 1971 USMC - Enlisted
Honorable Discharge
References
Available Upon Request