Maintenance Manager
Resume:
JEFFERSON A. OCAMPO
Carol Stream, IL 60188
abhpnp@r.postjobfree.com
PROFESSIONAL SUMMARY
Plant Engineering / Maintenance Manager (MME, BSME) with 22 years of
combined "hands on" experience in specialty fasteners manufacturing, PC
board and automated assembly operations, plastic injection molding, high
speed metal stamping, sheet and structural metal forming, expanded metal
and tubes fabrication. Responsibilities include design, process and
quality improvements, production supervision, workforce training, cost
management, equipment installation and implementation of total productive
maintenance. Experience has led to a thorough knowledge of lean
manufacturing, kaizen, OEE,ISO 9001, DOE, TPM, SPC, EPA, OSHA and plant
safety.
PROFESSIONAL EXPERIENCE
7/05 to Present, Plant Engineering / Maintenance Manager, Metalex
Corporation
North America's largest and most versatile manufacturer of expanded metal
and perforated metal.
. Responsible for engineering, plant maintenance and tool room operations
of a 150,000 sq. ft. facility with over 130 employees.
. In charge of the engineering department which include mechanical,
electrical and manufacturing engineers that support operations from
design to implementation, process improvements, quality problem solving,
new product development and new customer requirements or applications.
. In charge of annual capital expenditures justification, implementation
from start to finish within the budget allocation.
. Implemented a computerized maintenance management system that includes
preventive maintenance, predictive maintenance, work orders, inventory
control and purchasing modules.
. Achieved a consistent overall equipment availability of above 95%.
. Implemented a preventive maintenance system that includes frequencies of
inspection and detailed procedures of performing tasks and gathering of
relevant machine variables.
. Implemented a predictive maintenance system that monitors machine
variables using SPC principles and alerts when data are out of limits
within the established std. deviations.
. Managed capital projects and MRO requirements to be within guidelines and
budget, which justify ROI.
. Responsibilities includes Kaizen continuous improvement implementation,
Plant Safety, OSHA, and EPA compliance activities.
. Ensured cost containment measures are in place that resulted in achieving
set goals.
. Implemented new technologies such as PLC controls, Servo drives,Ac
variable drives and related electromechanical automation that drive
efficiencies, eliminated waste and increased output.
10/99 to 6/05, Plant Engineering / Maintenance Manager, Symons Corporation,
Des Plaines, IL
Concrete forming solutions and a line of concrete forms and accessories.
. Responsible for facilities and plant maintenance of a 200,000 sq. feet
building with over 200 employees.
. Planned and managed expansion projects, renovations, new equipment
installations, plant layout modifications
. Engineering design from concept thru implementation of process
improvements.
. In charge of all facilities, manufacturing plant equipment maintenance
and supervision of multi skilled technicians.
. Managed the day to day operation of maintenance activities, total
productive maintenance materials procurement and inventory control using
a computerized maintenance management system.
. Feasibility studies and cost analysis of capital expenditures related to
cost avoidance, labor savings, and plant performance improvement.
. Introduced and implemented replacement of old relay logic with PLC
controls, AC variable drives, advance sensing technology and related
electrical,electronics,pneumatics and hydraulics to automate work
cells.
4/98 to 10/99, Plant Engineering / Maintenance Manager, Dickson
Weatherproof Nail Company, Libertyville, IL
specialty nail maker.
. Responsible for process improvements and quality control from design to
implementation.
. Planned and managed preventive, corrective and predictive maintenance
activities.
. Installed and maintained an integrated computerized maintenance
management system.
. Planned, budgeted and managed project management activities.
. Trained the maintenance workforce in electrical troubleshooting,PLC,
hydraulics, pneumatics and mechanical repair.
. Trained production operators in statistical quality control and safety
training.
. In charge of plant engineering and facilities maintenance which includes
compliance with EPA, OSHA and overall plant safety.
1996 to 1998, Manufacturing Manager, Energy Savings Inc., Schaumburg, IL
Electronic ballasts, lighting controls.
. Responsible for throughole, surface mount, wave soldering, CNC magnetic
winding and oddform assembly in electronic ballast manufacturing.
. Duties included automation engineering, process optimization and control,
balancing the processes to reduce cycle time and increase output,
supervision of production employees, training of workforce in pattern
programming, preventive maintenance and equipment repair.
. Implemented cost and cycle reduction through automation. Involved in the
ISO 9001 process certification.
1994 to 1996, Process Engineering Lead Technician, Motorola Lighting,
Buffalo Grove, IL
Electronic ballast producer.
. Responsible for solder wave, conformal coating in electronic ballast
manufacturing.
. Duties involved in the design of experiments, process characterization,
optimization and control.
. Developed and achieved continuous quality improvement, cycle time
reduction and technology improvement in wave soldering.
. Trained technicians in,PLC troubleshooting electrical repairs and
maintenance of production equipment.
. Trained operators on existing processes as well as on new technologies.
. Involved in machine qualification and acceptance.
1988 to 1994, Maintenance Engineering Technician, SPX Corporation, Filtran
Division, Des Plaines, IL
a global leader in filtration systems and a trusted name around the world
in automatic transmission filters.
. Responsible for injection molding, progressive die stamping, automated
assembly equipment and tool room machinery.
. Duties involved electromechanical repair and maintenance of machinery in
automatic transmission filter manufacturing.
. Involved in process improvements, scrap reduction, machinery installation
and equipment modification and design to reduce cycle time and increase
output.
. Extensive hands on troubleshooting of PLC controls.
. Received an award for the design of an automatic timer to reduce energy
consumption of production machinery.
1984 to 1988, Maintenance Technician, Chicago Blower Corporation, Glendale
Heights, IL
manufactures quality industrial fans and blowers.
. Responsible for sheet metal working machines, material handling equipment
and heating and ventilating and air conditioning in an industrial blower
manufacturer.
. Duties included repair, maintenance, troubleshooting of electrical,
electronic, hydraulic, pneumatic and mechanical systems of plant
machinery's and building facilities.
. Developed and installed a manual preventive maintenance system.
1982 to 1984, Engineering Lab Technician, Middleby Marshall Oven Co.,
Elgin, IL
Manufacturer of conveyor ovens.
. Responsible for building prototypes and testing.
. Duties involved test and analysis of gas burners, conveyors, electric
motors and controls, temperature controllers, blowers and fluid dynamics.
. Conducted destructive and non destructive tests for UL, NSF and AGA
approval.
EDUCATION
. Masters in Manufacturing Engineering, Illinois Institute of Technology,
Chicago, IL
. Bachelor of Science in Mechanical Engineering, Mapua Institute of
Technology, Manila, Philippines
. Coursework Masters of Business Administration, Illinois Institute of
Technology, Chicago, Il
. Omron PLC training, Elgin Community College, Elgin, IL
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